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Author Subject: Midlife's Rallye
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #1
Right then, guess it's about time I started a project thread!
I like my trackdays..

& a bit of drag racing..

I took it as far as I could with the STD engine, fully stripped interior, updated suspension, richw's roller brg wishbone bushes, phillipm's rosejointed droplinks, 330mm discs & brembo's 4 pots & 17" alloys.
The next step was more power......
Normally aspirated looked the way to go, 250bhp was doable, not cheap mind with high compression pistons, wild cams & throttle bodies. Then Ford & Renault started bringing their turbo nutter bas**rds out, suddenly na was not the future! Even with a little nitrous!
Around that time the news broke about Richw's beast. I kept in close contact with Rich & when he announced the first batch of supercharger kits I put my name down straight away. True to form Rich delivered.
I knew I couldn't run 400+bhp with the suspension I had so I sourced some Koni coilovers, 23mm torsion bars, 30mm arb from Ash & a spare beam to get to work on.
Now I knew that I couldn't do this work in the street with all the shady buggers round where I live so I started looking for a garage. I tend not to do anything the cheap way so I found a unit in an old milking shed on a farm out in the country. I bought a ramp, bfo compressor, mig welder & loads of tools that I thought I'd need. This lot put a massive hole in my finances.

I started by rebuilding the spare beam..


CRF450 (Martin) machined my trailing arms to achieve a little bit of negative camber, so I carried on painting..


Special discs from phillipm.

Tb's & arb

I fitted new bearings & seals, assembled it all, wrapped it all in cotton wool & put it on a shelf.
I the removed the old beam & found that the single layer of paint found on Rallye's had done fook all to prevent rust. Now this is where I made my big mistake! Because I'd made a good job of the beam I wanted to make a good job of the rear end, looking back I should of just caked it with loads of underseal but no because I'm a cock I got carried away...



Next thing was to fit the beam with some shiney solid mounts from BBM.


A little negative camber..

And phillipm's discs

Ride height exactly the same as Martin's


Rear end DONE!



Made a start on the front...

Is that rust I see




Several weeks of grinding, grinder mounted wire brushing and we get to....

A couple of mods to the strut tops for the KAD adjustable top mounts




Front end DONE

Next came the interior.
I wanted a cage but I wasn't too happy with the cages on offer from SD & OMP, I came across a for sale thread on this forum for a SD challenge spec bolt in cage, Binka did not need it & for what he was asking for it I couldn't resist!
In she goes



I thought bolt in, it will be a piece of p*ss to fit, how wrong could I have been!
I had to weld 17 yes seventeen plates to the shell so it took me ages, I got arc eye, radiation burns & shitloads of spatter down my neck not to mention I'm getting on a bit now & I'm a fat bas**rd so I'm not built to spend several weekends on my knees bent double welding fecking plates in place.
I then got stuck into cutting as much as I could out of the back of the dash, I've only got this pic when I was half way through it

I fitted a couple of these fan hatred into the top of the dash as I've done away with the heater



Then came last Xmas, the wife bought me an Xbox 360 with Modern Warfare 2 & I have not been to the garage since, until this weekend that is.
I've loosely fitted the front suspension, rolled it out of the garage for a good clean up & started stripping the engine so I can start building it to high boost spec with all the goodies I have laying about.




More updates to follow!!!!!
I did this all on my mobi so please forgive any typos!

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
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Posted 23rd Aug 2010 at 05:31
thugpuggin

Seasoned Pro

Location: Bristol

Registered: 10 Apr 2004

Posts: 26,784

Status: Offline

Post #2
That's a nice WIP thread. Nice to see once fully done.

Any idea on the weight lost thus far?

________________________________________

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Posted 23rd Aug 2010 at 05:47
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #3
It started life at 1140kg, I've weighed quite a lot of the things as I've taken them off & there are fg bonnet & boot, Kevlar wings & plastic windows to come. There may even be fg doors too. I know it will be well under 1000kg but just how much under only time will tell!!

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 23rd Aug 2010 at 05:57
mabgti

NV motors

Location: Bham tunnel @7400rpm

Registered: 28 Aug 2003

Posts: 9,127

Status: Offline

Post #4
finaf*ckingly wayne... we desrve a decent read! Big grin

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Posted 23rd Aug 2010 at 05:58
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #5
I'm back on it now so expect weekly updatesThumbs up

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 23rd Aug 2010 at 06:04
jeffers Forum Admin

Location: Leeds

Registered: 14 Dec 2003

Posts: 3,702

Status: Offline

Post #6
LOL Its been that long since i seen you buy anything shiny i thought you'd sold the Rallye! Nice read though.....Cool

________________________________________

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Now appearing at a Trackday near you!!Hyper Hyper
Posted 23rd Aug 2010 at 12:30
ben306

Seasoned Pro

Location: North West

Registered: 17 Jan 2006

Posts: 2,926

Status: Offline

Post #7
Nice one mate. Be nice to see it back, thats for sure Smile

________________________________________

My 306 Rallye Project Thread

Few recent Youtube track videos, more on my channel
Pair of Rallye's doing a few laps of Anglesey


Lap of Anglesey Coastal

3 sisters circuit

Few laps at Blyton
Posted 23rd Aug 2010 at 13:08
CUJ

Seasoned Pro

Location: Southampton

Registered: 18 Apr 2006

Posts: 22,218

Status: Offline

Post #8
Nice thread, I was wondering recently where you'd been as I thought you had a project on the go (answer on the xbox LOL) Thumbs up

________________________________________

340 horses
Posted 23rd Aug 2010 at 13:42
cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline

Post #9
Cracking project Cool

Looks awesome (bar those f*cking horrible rear lights) LOL

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 23rd Aug 2010 at 16:24
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #10
Those rear lights are lighter than the STD onesNinja

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 23rd Aug 2010 at 20:54
owain

Seasoned Pro

Location: Essex

Registered: 20 May 2009

Posts: 9,185

Status: Offline

Post #11
Fight, fight!

That's a serious exhaust manifold gasket you've got on the shelf down, bet that took some porting.



Looks like a very interesting thread my friend, I'll be keeping an eye on this one fo' sho'. I thought about getting some of those electric blowers but was assured they're complete crap, have you tried them out yet?

O.

________________________________________

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Posted 23rd Aug 2010 at 20:58
simonjames

Seasoned Pro

Location: Whitland S.Wales

Registered: 23 Nov 2004

Posts: 6,219

Status: Offline

Post #12
midlife wrote:
Those rear lights are lighter than the STD onesNinja

Cool


some things need to be heavier then LOL

________________________________________

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Posted 23rd Aug 2010 at 21:01
fletch

Track Head

Location: The nearest Shell garage

Registered: 12 Jun 2004

Posts: 12,273

Status: Offline

Post #13
owain wrote:


That's a serious exhaust manifold gasket you've got on the shelf down, bet that took some porting.


Laugh my ass off

Good thread Thumbs up
Posted 24th Aug 2010 at 03:31
binkagti

Seasoned Pro

Location: canterbury

Registered: 14 Oct 2006

Posts: 2,411

Status: Offline

Post #14
Glad to see cage fitted mate, should never have sold it looking back lol. Never mind, you live and learn.

________________________________________

TEAM Supercharged Rallye





Posted 24th Aug 2010 at 03:57
puglover Banned!

Location: Far out there

Registered: 08 Jun 2006

Posts: 6,095

Status: Offline

Post #15
"not been out since the wife bought an Xbox 360 with MW2" Laugh my ass off

Handle?

same here really except i moved out and all that shite Sad

Glad your back on it though wayne, i should make a thread one day too. Smile
Posted 24th Aug 2010 at 21:20
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #16
Xbox name strangely enough is Midlife 306 UK

8th prestige & all fine & dandy killing yanks!!

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 24th Aug 2010 at 22:31
puglover Banned!

Location: Far out there

Registered: 08 Jun 2006

Posts: 6,095

Status: Offline

Post #17
8th prestige LOL you have been busy Smoke
Posted 24th Aug 2010 at 22:41
vernam616

Seasoned Pro

Location: Middlesbrough

Registered: 01 Mar 2008

Posts: 2,822

Status: Offline

Post #18
owain wrote:
Fight, fight!

That's a serious exhaust manifold gasket you've got on the shelf down, bet that took some porting.



Laugh my ass off

________________________________________

Audi S3 Black Edition
Posted 24th Aug 2010 at 23:06
birk

Seasoned Pro

Location: Doncaster

Registered: 24 Oct 2005

Posts: 7,032

Status: Offline

Post #19
Updates god dammit LOL

________________________________________

Dimma + Gt35 turbo = Ninja
Solid rear beam mounts £130
07889376885
Dan
Posted 24th Aug 2010 at 23:13
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #20
them rear discs look Cool

________________________________________


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Posted 24th Aug 2010 at 23:34
tea boy

Senior User

Location: Market Rasen

Registered: 27 Feb 2010

Posts: 632

Status: Offline

Post #21
eddy_gti6 wrote:
them rear discs look Cool


quote:
And phillipm's discs


what is the story with the crinkle cut discs?

They look wierd.

________________________________________

Make tea, not war.

If it ain't broke......fix it until it is.
Posted 25th Aug 2010 at 23:48
midlife

Seasoned Pro

Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

Status: Offline

Post #22
Light weight & better biteNinja

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 26th Aug 2010 at 00:38
phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

Status: Offline

Post #23
Great in the wet too!

________________________________________

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Posted 29th Aug 2010 at 00:15
andy306gti

Regular

Location: Ilkeston, Derbyshire.

Registered: 12 Jun 2008

Posts: 173

Status: Offline

Post #24
What makes it better in the wet?
Posted 29th Aug 2010 at 06:25
phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

Status: Offline

Post #25
Clear water from the disc easier and you don't suffer any knockback from the boundary layer of water.

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 29th Aug 2010 at 23:26

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