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Author Subject: XU on R1 Bodies with video
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

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Post #76
This is just a quide.
You can use any carb from any bike as long as the internal diameter is suitable for our engines!!! Its just a matter of spacing, connecting wires, vacum hoses and using a plenum like mine to make it work with the OEM Ecu really. To make your life easier though its best to use something that doesnt have the electronic throttle as you need the link for the throttle cable.

I am in the process of finnishing the finnal plenum setup with some minnor changes. This is a universal plenum that can be used on any setup on our engines allowing the full use of bodies.

I just need to finnish the cold air feed box and take the car for a remap to say that this project is done!!!Cool

Yanni.Cool

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 16:24
gota6again

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Post #77
I cant wait until the power run on this, been lurking on this thread and seems awsome!!
Posted 29th Jun 2009 at 16:30
chris167

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Location: hull

Registered: 14 Dec 2007

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Post #78
im shopping for all the bits im gonna need along with some pt81's so when ive got everything im only gonna need a car to bolt them to LOL

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Posted 29th Jun 2009 at 16:32
yanni

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Post #79
Thanks quys for your support and kind works.

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 16:33
chris167

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Post #80
what internal diameter do u recommend?

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Posted 29th Jun 2009 at 17:02
yanni

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Post #81
Anything from 42 to 44-45 mm will be fine. Standard issue for any 900cc bike up.
And correct me if i am wrong!!!
Mine are 42mm

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 17:15
vts_tibi

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Location: Nuneaton

Registered: 27 Apr 2007

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Post #82
Hi Yanni!

A friend of mine makes trumpets!

Will PM you his email address! Wink

Tibi

________________________________________

VTS
best 60' : 2.272
best 1/8 ET : 9.375 @ 74.42mph
best 1/4 ET: 14.603 @ 97.047mph

Team Trackday™
Posted 29th Jun 2009 at 17:18
yanni

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Location: Thessaloniki

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Post #83
Thanks Tibi needed that.

Ohh and dont forget the Bi@#$es LOL


Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 17:21
chris167

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Post #84
novice question, why do we need trumpets for this setup? what do they do?

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Posted 29th Jun 2009 at 17:36
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #85
they make the intake tract longer, typically on a pug engine the longer the better, to a point.

though that point seems to be right at the front grille LOL

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 29th Jun 2009 at 17:37
chris167

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Post #86
correct me if im wrong but you would put a filter on the end of the trumpets?

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Posted 29th Jun 2009 at 17:42
yanni

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Post #87
The air filter goes ahead of the trumpets.

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 17:46
chris167

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Post #88
ahead is which end? LOL

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Posted 29th Jun 2009 at 17:49
yanni

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Post #89
See the photo with the card board template i made you can see and read where the filter goes to get the idea.

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 29th Jun 2009 at 17:51
chris167

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Post #90
oh yeah! thanks!

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Posted 29th Jun 2009 at 17:53
harry muir

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Location: carlisle

Registered: 30 Dec 2004

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Post #91
This looks awesome! Been waiting for someone to do this for a while
Posted 30th Jun 2009 at 21:44
ken

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Location: wokingham

Registered: 28 Mar 2007

Posts: 905

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Post #92
wicked stuff mate!

cant waIT TO GET MINE ON AND RUNNING

________________________________________

Team Black Rallye Big grin
xbox live - Xx 7 kenny 7 xX

Posted 30th Jun 2009 at 22:20
chris167

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Post #93
any news on a remap date yet yanni?

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Posted 1st Jul 2009 at 00:15
vts_tibi

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Location: Nuneaton

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Post #94
yanni wrote:
Thanks Tibi needed that.

Ohh and dont forget the Bi@#$es LOL


Yanni.


No probs man!

Which type do you prefer? Hungarian, Czech, Croatian... I know some b*tches around LOL

________________________________________

VTS
best 60' : 2.272
best 1/8 ET : 9.375 @ 74.42mph
best 1/4 ET: 14.603 @ 97.047mph

Team Trackday™
Posted 1st Jul 2009 at 00:21
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

Posts: 309

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Post #95
The remap is due to next week!!! Main reason the lack of air filter box. Thats going to be ready on friday as i dont have time to make it sooner. Today i mannage to find the air filter i was looking for a nice K&N 420mm long and 90mm high. That should do the trickRoll eyes

I also had to fine adjust the idle as it was a bit high and it turn to be a small vacum leack on the inside of the bodies. A bit of metal resin and everything is nice and smooth at tickover just below 900rpm.

I temp put a foam filter i had in hand and took the car for a quick spin.

I can get away with the remap as there are no hickups now and the engine pulls hard really hard above 3200rpms but i think NOT as the engine light still stays on as it keeps on reading to much O2 on the exhaust. Dont forget mine runs on two lamda's and makes things even worse.

Anyway if you want to make the most of them bodies you need to feed them with something and i dont mean airLOL

Will keep you posted about the progress once i have the box and filter in hand.
And for you Xsara people once the box is ready i will upload the scematics for you to make one if you want Thumbs up

Yanni.

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 1st Jul 2009 at 01:48
vts_tibi

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Post #96
ohh bugger.. if you do those schematics I'll really owe you something LOL

________________________________________

VTS
best 60' : 2.272
best 1/8 ET : 9.375 @ 74.42mph
best 1/4 ET: 14.603 @ 97.047mph

Team Trackday™
Posted 1st Jul 2009 at 03:34
ken

Senior User

Location: wokingham

Registered: 28 Mar 2007

Posts: 905

Status: Offline

Post #97
good work yanni bud!

be good to see the figures what it comes back like!

i dunno if i am going to use your custom plenum or not i might just buy an after market ecu!

so i can take it with me lol i will see how money goes!

but great thread mate really does help!

________________________________________

Team Black Rallye Big grin
xbox live - Xx 7 kenny 7 xX

Posted 2nd Jul 2009 at 22:24
mark-house

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Location: Bury St Edmunds

Registered: 07 Apr 2009

Posts: 1,096

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Post #98
Any new yanni on the remap and rolling road results?

________________________________________

Peugeot 306 GTi 6
BMW 320 td compact M-sport
1967 Mini Cooper
1990 Jaguar XJR 4.0
Posted 13th Jul 2009 at 02:28
yanni

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Location: Thessaloniki

Registered: 02 Nov 2006

Posts: 309

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Post #99
A bit of a long update.

On Thursday we loaded the car on the AA and drove the long way to the RR.
First impresions where lets say toooo optimistik.
At first the engine was running too lean. We talked and talked about the route to take on mapping or not the standard Ecu and at the end we came down to the conclution that its not neceseary to do so.
Probblem solved partialy with the use of a new fuel regulator. All the multiplex XU engines use a 3.5bar reg so we went down the road for a new one from Bosch at 4.0 bar's.
Now the initial chocking when bliping the throttle is gone and the engine pulls even harder.
At the first RR session my baby return 227hp on the fly but i believe that this figure is to optimistik as now the engine is running a bit rich.
Dont ask me about torgue fig yet as the finnal run is not completed yet.
The quyes ordered a new aftermarket fuel pressure regulator to go online for some fine tunning as we need to run between 3.9 to 3.8bar's.
Aparently the remap is not needed as the OEM ECU has a very good adaptivity up to 25% of the factory set's and we are trying now to foull it's limmits and tolerenceses.
Over all i am very happy with the outcome but i want to see the reall figures.
The car is now back to my garage and i finnaly manage to find some time to work on the air box. I used a clean sheet of alluminium 2mm thick and after some cutting and bending here are the first photos.













I did a bit of cutting on the slam pannel to clear the path of the air and the bonnet fits just fine on top off it. The airbox will be supported on the engine block so movement want cause any issues. Also the sheet goes all the way above the radiators so hot air is out of harms way. Now the only thing left is to finish the base plate for the bodies weld it on the airbox and collect the trumpets to go with it (many many thank's to Mr Rich_W)

Matterials for the airbox:





Hopefully by the middle of this week i will say that this project is finnished, give you the official numbers and move on to the Kit-car body preperation.

I hope you like it.

From Greece Yanni...Cool

________________________________________

Major stock holder of group P.S.A.
I live to pay and support the French industry.
Posted 13th Jul 2009 at 03:10
mark-house

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Location: Bury St Edmunds

Registered: 07 Apr 2009

Posts: 1,096

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Post #100
Wow impressive inital results good work mate!

________________________________________

Peugeot 306 GTi 6
BMW 320 td compact M-sport
1967 Mini Cooper
1990 Jaguar XJR 4.0
Posted 13th Jul 2009 at 03:44

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