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Author Subject: Project Money Pit Rallye (Pic Heavy)
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #51
hovis16 wrote:
....... and the misses aint happy.


Tell her to jog on LOL: you need a car to get to work man!Razz

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 17th Sep 2011 at 00:22
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #52
not good news mate. i did look abit down on power when lotek had it at a trackday not so long back!

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 17th Sep 2011 at 17:37
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #53
Looks like it got standard cams, nothing indicates they're piper from the markings

No surprise there

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 17th Sep 2011 at 22:28
hovis16

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Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #54
paul_13 wrote:
Looks like it got standard cams, nothing indicates they're piper from the markings

No surprise there


to confirm this is correct done some measurements and it seams they are standard???? the center seams to have a grind but not the lobes??????can anyone share some light?

apart from that all i have done is cleaned the block and painted it up red and yes THANK YOU miles for the shiney head backCool

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

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Posted 18th Sep 2011 at 19:51
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #55
I'll have a gander tomorrow mate, got some info off the 205drivers forum. See if it matches any of it.

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 18th Sep 2011 at 23:35
marco gti6

Seasoned Pro

Location: Troisvierges

Registered: 09 Mar 2009

Posts: 1,350

Status: Offline

Post #56
Sorry to hear the project didn't run as smooth as intended. However i am sure you'll get her back running smoothly and once that is done you will see it was worth it Thumbs up
Posted 19th Sep 2011 at 17:33
hovis16

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Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #57
another night of engine work cleaned off my shiney skimmed head and put all the tappets back in, cleaned the cam carriers and cams so they areready to be put back and gave the engine mount a good clean............getting their slowly

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 20th Sep 2011 at 20:47
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #58
another busy day/night got a load of more parts that i have collected done some more cleaning and and fitted a cam lol plus used my parts washer at work to clean my tb and inlet manifold Smile

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 22nd Sep 2011 at 20:23
davewagon

Senior User

Location: Corby / Northampton

Registered: 21 Feb 2007

Posts: 889

Status: Offline

Post #59
Alrite chap,

Billies arrived yesterday and look spot on (good wrapping) - look forward to sticking them on!

How come you're not keeping some of your trick bits to bolt onto this ralleye ??

Dave

________________________________________

Team: Moonstone GTI-6
Team: Working air-con™

ian7675 wrote:
Remember....a 6 isn't just a car, it's a part time job Thumbs up
Posted 24th Sep 2011 at 09:06
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #60
The boy needs monnies LOL
There was a few good bits on there already

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 24th Sep 2011 at 09:36
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #61
davewagon wrote:
Alrite chap,

Billies arrived yesterday and look spot on (good wrapping) - look forward to sticking them on!

How come you're not keeping some of your trick bits to bolt onto this ralleye ??

Dave


Haha you did win them them. Lol as paul said néed the money,beside have got SOME trick bits on the rallye

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 24th Sep 2011 at 09:58
davewagon

Senior User

Location: Corby / Northampton

Registered: 21 Feb 2007

Posts: 889

Status: Offline

Post #62
Yeah, t'was me, they never went above £46, so slightly less than the £50 we agreed, that cool?

If i ever but any of the other stuff you're flogging, I can load the extra dollar onto a paypal payment.


Peace

________________________________________

Team: Moonstone GTI-6
Team: Working air-con™

ian7675 wrote:
Remember....a 6 isn't just a car, it's a part time job Thumbs up
Posted 24th Sep 2011 at 14:01
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #63
so ive finally uploaded my pictures of the stuf that ive ben doing so here it goes.first the carnage






not a lot of gearbox oil





then the cleaning and the prep











then the new bits





apart from this ive done some more painting and thats about it for now. and just paul picked up my nice redone crank and bottom end bearings :cool THANK YOU PAUL AND MILES once again.

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 24th Sep 2011 at 20:33
Stuwee

Senior User

Location: st albans

Registered: 27 Jun 2007

Posts: 739

Status: Offline

Post #64
Positive progress made.

These cars should come with a bank overdraft as standard LOL

________________________________________

Ph1 Cossack 6







Posted 24th Sep 2011 at 20:47
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #65
stuwee1983 wrote:
Positive progress made.

These cars should come with a bank overdraft as standard LOL


yeah f*cking too right

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 24th Sep 2011 at 21:06
hovis16

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Location: Reading/parts for sale

Registered: 21 Nov 2008

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Post #66
by the way the red block is my gti engine not the rallye one lol

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 24th Sep 2011 at 21:07
davewagon

Senior User

Location: Corby / Northampton

Registered: 21 Feb 2007

Posts: 889

Status: Offline

Post #67
So is the gti engine going into the Rallye?

Where did you get the gearbox oil from ?

Dave

________________________________________

Team: Moonstone GTI-6
Team: Working air-con™

ian7675 wrote:
Remember....a 6 isn't just a car, it's a part time job Thumbs up
Posted 25th Sep 2011 at 11:00
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #68
I like how the dog now has a gearbox for a head LOL

________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 25th Sep 2011 at 11:08
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #69
davewagon wrote:
So is the gti engine going into the Rallye?

Where did you get the gearbox oil from ?

Dave


yeap the rallye engine if f*cked not alot i could save. gearbox oil can from pug Smug

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 25th Sep 2011 at 20:03
hovis16

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Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

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Post #70
another full day on the car........bloody hell its nice to be in bed. i managed to rebuild the inlet mani back up paint the engine bay again,paint the driveshafts.....red and refit my new vss sensor and driveshaft seals. then went to halfrauds and spent 101quid on oils, oil filters,coolant sparkplugs and a torque angle gauge.
i was then going to go to my mates to see how he is doing with his mi rebuild but he wasn't home to paul and I went back to mine and ATTACKED the engine.
managed to put the head back together and time it up plus rebuild the bottom end minus the crank and bearings.........not long to go Smile

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 25th Sep 2011 at 20:12
paul_13

Senior User

Location: Reading

Registered: 10 Dec 2008

Posts: 693

Status: Offline

Post #71



Uprated bearings


Reground mains on the crank






________________________________________

205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Smile

Private work, not a prob Smile
Posted 25th Sep 2011 at 21:18
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

Status: Offline

Post #72
looking forward to tomorrow get my oil pump chain and cog from pug tomorrow and hopefully my other bottom end bearings :cool

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 26th Sep 2011 at 22:13
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

Status: Offline

Post #73
so another morning on the rallye............off to pug to pick up some parts "my banks going to love me"
so i went a picked up my bit oil chain cog selector bushes and some power steering fluid "dam ive got an oil collection goin"


i then quickly fitted the bushes before i headed off to my physio

After getting SMASHED by the physio bird i went to go and collect another part from my local auto factors.....nice new shiney fan swicth. so i rushed home and fitted it

i then fitted my newish ecu sensor

and i was going to leave it at that but.......................................i got carried away lol



i then ripped the rallye power steering metal pipe off because it was bent

and fitted the one off the gti and once again got carried away


not sure if your ment to paint this but oh well.
now im sat indoors hurting

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 27th Sep 2011 at 16:09
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

Status: Offline

Post #74
well it's been a while and paul and myself have been busy as everYes and god is it taking its toll on me......but enough of my moaning. since my last udate a couple my bearing turned up thanks to MR RICH again so we set about attacking the bottom endRoll eyes








loads of nice new stuff uprated and standard bearings,new oil chain and cog new bottom pullie and a nice thick repair gasket for furture cams or advancing Devil
we then called it a night

the following day i then did some more painting while waiting for paul to arive then once again back on the the car




popped the head on timed her up fitted the mani and popped the pas kit on to see how it goes and left it at that.

then had a night off of the car and had a night in with the misses...........it went well....started talking about bedding in process in my sleepLOL LOL LOL

another day passes and i get fed up of trying to contact Mr bm baker and decide to take a gamble and be a ginnie pig

perfectly happy with their p bushes so why no try a vibratechnics gearbox mount. can service it and all.


that then brings me to tonight and once again i was at it with paul managed to fit the pas kit correctly by using some seatbelt spacersBan re fitted the belt popped a new crank seal on then the flywheel and clutch cover and thats it



________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 3rd Oct 2011 at 22:51
cwspellowe

Seasoned Pro

Location: Calderbank

Registered: 19 Jul 2009

Posts: 6,496

Status: Offline

Post #75
Nice Cool

That is all

________________________________________

Bye bye Sundance Kid Sad
Posted 3rd Oct 2011 at 23:24

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