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Author Subject: SOS Track 205 16v Turbo
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #26
got all the stack sensors fitted today into the engine with alittle work .

found a position for the baileys breather and had to make a new alloy bracket and weld on .

oil cooler all fix'd on and plumbed in

90% of the water system plumbed

and first boost pipe made to go under the inlet and the inlet now fixed to the engine with new gasket




________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 02:59
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #27
new injectors picked up and fitted




AST coilovers in position with modified hubs to give neg 1.5 camber and group A stud and nut conversion




intercooler fitted




boost pipes made up and fitted





stack modified to fit within std 205 clocks will look factory in the new dash

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:00
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #28
ok been working alot on the car in the last week car is now up and running kms management all wired up along with the stack dash . Downpipe for the exhaust system made , and my dash arrived back from being flocked also my rose jointed bottom arms have been made and also been delivered along with the rose jointed track rod ends .

exhaust downpipe all heat wrapped



tight but still clearance



dash and stack being wired





stack wired inc all warning lights





________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:02
apayne100

Seasoned Pro

Location: llanelli

Registered: 13 Feb 2008

Posts: 1,722

Status: Offline

Post #29
Wow oh wow oh wow thats all i can say......

Dude that is the best build in this section so farThumbs up

Good luck with it

I Love it.

________________________________________

The 6 is complete for fun, stress free driving now…..yeah rightSheep!
Posted 12th Aug 2009 at 03:03
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #30
finished building the dash up and i have to say im well please with the results







made a nice wee pod for my spa boost gauge





KMS ECU in nice position for access



front bumper on with new headlights and indicators







________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:04
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #31
doing alot of the underneath stuff just now the bits you should nt see

finished building ma rear suspension beam with new bearings all round and group A mounts followed by 24mm special tuning torsion bars with AST shocks







new rear calipers discs , pads and backing plates





rose jointed front suspension arms and 4 pot brakes





wheels painted same black same as car with toyo 888's





bonnet painted and fitted







windscreen in with new rubber



3" exahaust system made and fitted





lowered to check hights


________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:06
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #32
some pics of the finished car .

in the middle of running the new engine in and all going well at the moment Razz



polycarb windows & fiberglass doors and hatch on the doors are just wrong LOL: LOL: LOL:








fuel system and battery box in the boot




some interior shots





8)

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:08
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #33


well after a few problems with the other engine

out came the new one with wossner pistons and rods ARP bolts

ARP head stud and nut kit (to try and hold the head down this time round Cry: )

new management omex

VEMS wideband and exhaust gas temperature sensors and gauge ( make sure all is good Big grin )

bottom end



in the car



updated dash LOL:









day at the rollers after finishing off the engine at 2am on sat morning set off to glasgow to AVA at 9.30 am

car on the rollers









then finished at 7pm

with a nice healthy 340bhp at the wheels @ 1.2 bar approx 380 bhp at the fly

had it out today for a blast and feels flying 8)

very impressed and well worth the effort and time not to mention the cash LOL:

and a very massive thanks to allan at AVA for all his time spent on setting up the management for me and getting the awsome power from the engine 8)

will be going back to get boost increased when i get bored of it LOL: LOL: LOL: LOL: LOL: LOL: LOL:

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:10
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #34
heres the full spec list

engine spec

2.1 16v turbo

xu10 block over bored
wossner low comp forged pistons
wossner forged rods
polished crank
bottom end lightened and balanced
new oil pump
ARP rod bolts
heavy duty bearings
MLS head gasket
ARP head stud and nut kit
gti-6 head and cams
gti-6 inlet manifold and throttle body
dp engineering welders nightmare exhaust manifold
T4 roller bearing turbo modified
evo 6 intercooler
rc 1000cc injectors
omex management
VEMS wideband lambda
VEMS Exhaust Gas Temperature
full custom 3" exhaust system turbo back
044 motorsport fuel pump and swirl pot
custom made boost pipes
vibratech engine mounts all round
custom made oil and water pipes
mocal 16 row oil cooler
baileys oil separator
new master cylinder
3 core radiator
uprated gear linkages
4 paddle clutch
turbo diesel gearbox

bodywork :

full shell strip down
fully seam welded through out
full sos custom cage
engine bay strangthened
fiberglass doors
fiberglass tailgate
fiberglass bonnet
polycarbonate windows
full paint job inside and out in peugeot black
all trims colour coded
new headlights and indicators
phase 2 rear lights
front bumper modified to fit intercooler

suspension :

front AST coilovers
group n top mounts
rose jointed bottom arms
rose jointed track rod ends
309 front arb
205 rear beam completely rebuilt
group a solid mounts
special tuning 24mm torsion bars
AST rear shockies
24mm rear anti roll bar

brakes :

front hi spec billit alloy 4 pot calipers (soon to be upgraded )
mintex 1155 pads
rear ebc discs green stuff pads
new rear 1.9 gti rear calipers

wheels :

1.9 speedline alloys paint black
toyo 888s tyres all round

inside :

full dash flocked
pod made for stack
full stack dash
spa boost gauge
VEMS wideband , egt sensors and gauge
Corbeau Seats - Revolution
simpson 3" harnesses
full sos custom roll cage

think thats most of it 8)

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:12
lukejenks101

Seasoned Pro

Location: Bristol

Registered: 15 Mar 2008

Posts: 5,694

Status: Offline

Post #35
Looks awesome mate Love

________________________________________

PS3 I.D - jenkers101

Live i.d - Lukejenks1201
Posted 12th Aug 2009 at 03:18
marra

Regular

Location: nth lincs

Registered: 13 Jun 2003

Posts: 166

Status: Offline

Post #36
pure sex
Posted 12th Aug 2009 at 03:27
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #37
fancy ecosse on the 31st of october mate??

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 12th Aug 2009 at 03:30
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #38
might do but got a good few track days to do first so ask me nearer the time and ill see if its still alive lol

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:35
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #39
when can i come down and see this in the flesh

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 12th Aug 2009 at 03:35
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #40
anytime

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:36
rich_w

Seasoned Pro

Location: Havant, Hampshire

Registered: 29 Jul 2004

Posts: 5,412

Status: Offline

Post #41
Glad the head studs etc have gone to good use Wink

Superb build - must be an absolute animal to drive Devil

________________________________________

Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 12th Aug 2009 at 03:49
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #42
sounds good to me, will be in the first 2 weeks next month will pop down, looks f*cking nuts!!

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 12th Aug 2009 at 03:50
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #43
rich_w wrote:
Glad the head studs etc have gone to good use Wink

Superb build - must be an absolute animal to drive Devil


yes mate and a big thank you to you as well for the parts supplied and helpfull as well Smile

great to drive new brakes should be hear next week in time for the track Cool

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 12th Aug 2009 at 03:53
Lecktorious

aka G.

Location: Edinburgh

Registered: 08 Jan 2009

Posts: 920

Status: Offline

Post #44
Daniel was telling me about this when he had his T16 up, looks the mutts nuts Cool

________________________________________

'98 Nile Blue 306 GTi 6
Posted 12th Aug 2009 at 22:34
fripper

Regular

Location: Hallo Finland!

Registered: 04 Jan 2009

Posts: 136

Status: Offline

Post #45
awesome build Happy

________________________________________

Love my 306 GTI
Posted 12th Aug 2009 at 22:39
clen666

Seasoned Pro

Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

Status: Offline

Post #46
Shock awesome

________________________________________

Team 'unintentional rat look'
Posted 12th Aug 2009 at 22:40
hovis16

Seasoned Pro

Location: Reading/parts for sale

Registered: 21 Nov 2008

Posts: 4,299

Status: Offline

Post #47
Love i've just wet myself Hyper i no longer need the girlfriend for some excitement LOL

WE WANT VIDEO!!!!!!!!!!

________________________________________

Ph2 Black GTI 6!

EX black 6 owner
But now a Black caged rallye owner

Hunting for Go faster bits!


SEARCH

click here
Posted 13th Aug 2009 at 01:02
binkagti

Seasoned Pro

Location: canterbury

Registered: 14 Oct 2006

Posts: 2,411

Status: Offline

Post #48
Hi mate are they H conrods from wossner, only reason asking had almost the same setup at around 400 bhp and the conrod snapped clean in half destroying the engine. Don't want it happening to you mate, v nice buid by the way

________________________________________

TEAM Supercharged Rallye





Posted 15th Aug 2009 at 04:37
sosmotorsport

Regular

Location: falkirk

Registered: 24 Jun 2009

Posts: 339

Status: Offline

Post #49
thanks for the comments

ye mate they are rods from wossner

hopefully i dont see this happening from mine

________________________________________

SOS Motorsport
www.sosmotorsport.co.uk
450bhp 205 16v Turbo
www.facebook.com/pages/SOS-Motorsport/159917677353556
Posted 15th Aug 2009 at 20:44
garry

Regular

Location: Crowland

Registered: 13 Feb 2005

Posts: 305

Status: Offline

Post #50
Very impressive!

Reminds me of building mine.
It must have an immence top speed with that diesel box fitted!

________________________________________

205 GTI6 S
Posted 16th Aug 2009 at 18:20

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