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Author Subject: 205 GTi 8v turbo
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #51
10mile! What 15minuts away LOL I only went braided as I dont like the look of copper pipe to be honest was an expensive chioce I can tell you that for sure.

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Posted 10th Oct 2013 at 21:58
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

Status: Offline

Post #52
i know i did my old 306 i built with full stainless, but with this being just a road car i'm trying to stay sensible but failing. hate putting anything substandard back in so that's why everything so far is brand new. everything pretty much Sad

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 10th Oct 2013 at 22:07
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #53
Same here, lots of good buts for sale but keep on spending over the odds for new parts. Budget going out the window very quick. Was only hoping to spend around £2k but looks like thats not going to happen. Not even added anything up yet but I have a pile of receipts sitting here what dont look cheap Sad

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Posted 10th Oct 2013 at 22:18
daver6

Seasoned Pro

Location: Durham

Registered: 08 Aug 2010

Posts: 2,379

Status: Offline

Post #54
Let me get the measurements off the bushes before you fit them mate!

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Red Rallye - Rolling "restoration"

Wishbone Polybushes available
Posted 10th Oct 2013 at 23:17
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #55
Best be quick mate Wink

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Posted 11th Oct 2013 at 01:04
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #56
Bit of a set back, took most of the underseal off in the front arches and when doing it i have come across abit more rust Sad not good, both chassis legs where they join the inner wings are rotten so rather than bodge it up i want to do a poppa job so chopped the rust out and having my dad weld in some new plates in through the week before i paint it up.
Made a start in stripping the engine down to find loads of leafs and crap everywhere. What a mess it has left when i removed the inlet and and swept it all down LOL
Another thing i picked up a hydraulic handbrake with AP Racing bias valve what was removed from a 206 cup race car Cool


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Posted 13th Oct 2013 at 22:58
scotzman

Seasoned Pro

Location: Dundee

Registered: 24 Jun 2011

Posts: 1,408

Status: Offline

Post #57
The underseal is like thick rubber.... you peal it off and all sorts are underneath. Sad

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'90 1.6 205 GTi, '98 306 GTi-6
Posted 14th Oct 2013 at 00:07
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #58
Its all getting rid of and replaced with paint, also alot lighter aswell Wink

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Posted 14th Oct 2013 at 00:28
superchargedblack1997gti6

Seasoned Pro

Location: guildford

Registered: 15 Aug 2009

Posts: 2,376

Status: Offline

Post #59
Love that handbrake, anymore available?

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 14th Oct 2013 at 08:51
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #60
No mate only one sorry. Wasnt cheap either!!!

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Posted 14th Oct 2013 at 09:30
superchargedblack1997gti6

Seasoned Pro

Location: guildford

Registered: 15 Aug 2009

Posts: 2,376

Status: Offline

Post #61
Dibs for when you break? Lol

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 14th Oct 2013 at 09:48
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #62
Haha will be a while yet... make me an offer I might sell it yet Wink

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Posted 14th Oct 2013 at 09:59
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #63
Came in from work after thinking whats the point in getting the subframe ect... powder coated? no ones going to see them. So i came in and just painted them instead, Quite happy with the outcome, just need to wait for a few more bits and bobs turning up then i can get it all back together and on the car.



Then i moved into the engine, things were going so well, pulled the head off to find water had found a way into one on the cylinders and over the years has dried up and started to rust abit! further inspection shows water had some how mad its way through the exhaust manifold then through the valve! i have filled the cylinder with oil and going to leave it over night then see if i can get rid rid of the surface rust. hopefully it will be ok but worst comes to it i will just hone all the bores, fit new piston rings and bearings. Still might actually do that to be honest then i know everything will be in good working order.




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Posted 15th Oct 2013 at 21:15
Puggie

Regular

Location: north east

Registered: 02 Nov 2012

Posts: 148

Status: Offline

Post #64
maybe stick the head in some detox c to remove the rust ? nothing to lose ?

iv'e used it on a few parts with very good results
Posted 16th Oct 2013 at 10:30
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #65
Thinking of sending the head off to get rebuilt ported and polished with new valves ect...

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Posted 16th Oct 2013 at 10:36
dcc

Senior User

Location: Wales

Registered: 24 Feb 2009

Posts: 502

Status: Offline

Post #66
That looks f**ked. Why have you put oil in the bore? its just going to make things messy. That engine looks like it's had a hard life, and was running rich. the valve seats are not looking too hopeful either.

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205 GTI
Xsara HDI
Posted 16th Oct 2013 at 12:19
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #67
Oil will help clean the thick off so I can get the piston past when I remove them. Full engine will be getting rebuilt so not too fussed about past life, its not been ran in 4-5 years. Block will be getting honed, new bearings and rings, new oil seals. Head will also be getting sent off for a bit head work and a rebuild so engine should be like new when all goes back together.

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Posted 16th Oct 2013 at 13:25
dcc

Senior User

Location: Wales

Registered: 24 Feb 2009

Posts: 502

Status: Offline

Post #68
Oil will help clean? Derp Big grin

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205 GTI
Xsara HDI
Posted 16th Oct 2013 at 13:54
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #69
Its helped. Drained the oil out and scraped the crap off the sides, stripped the bottom end and all pistons came straight out. Taking the block to get sorted at the weekend and new bearings ect... ordered ready to be put back together next week. The water had meen leaking through the injector seal down through the head onto the cylinder. Going to need a new flywheel and clutch as the clutch plate is sized solid to the fly!

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Posted 16th Oct 2013 at 17:52
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #70
Poly ARB bushes arrived today and received the 205 1.9 gti cam and inlet to be fitted to the engine once I get it all back together.
Away to get the bloke honed and bearings sized up tomorrow so I can get a new set ordered and make a start on rebuilding the engine early next week.
subframe all finished bar the steering rack.
Also made a start yesterday sorting all the crap out from inside the car and threw away what wasnt needed. I am happy to say there was a bin load plus a lood more of crap and probably a shoe box full of useful stuff LOL






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Posted 19th Oct 2013 at 00:09
dcc

Senior User

Location: Wales

Registered: 24 Feb 2009

Posts: 502

Status: Offline

Post #71
Why not just soak the clutch in oil?

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205 GTI
Xsara HDI
Posted 19th Oct 2013 at 02:21
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #72
So thats the block away getting honed, new rings and bearings ordered too. Oil seals and water pump is getting replaced at the same time too, also found myself a new head what has recently been rebuilt and only done 200mile since rebuild. Hopefully the engine will be ready and rebuilt by next weekend. Bought a couple other bits and bobs today as well, 440cc injectors, 4 paddle clutch, Group A torque bush and my engine service parts have turned up too.

Was suppose to be down at silverstone today but slept in Doh so i decided to crack on with the engine bay and give it a lick of paint, all was going will then it started to spit on a little bit! joys of working outside Sad couple bits are going to need rubbing down and re doing now but never mind.

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Posted 20th Oct 2013 at 19:58
miles

Seasoned Pro

Location: Ringwood

Registered: 28 Dec 2002

Posts: 3,433

Status: Offline

Post #73
Odd point, but did the Bush's have the Tab inside to stop the ARB moving?

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Posted 20th Oct 2013 at 23:14
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #74
What do you mean by tab? The little dimple on the inside of 1 of the bush's wheat sits over the balled on the arb?

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Posted 20th Oct 2013 at 23:38
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #75
Well came in from work last night wide awake so i decided to get the hammer out and fit my new group A torque bush at 1.30 this morning, hope the neighbors didnt mind Laugh my ass off Also since i dont have a garage at the minute i got myself a decent all weather car cover before the bad weather comes in. Keep meaning to build a car port but just cant be bothered at the minute.
Still waiting on my bottom end to get sorted, my mate has been off work with man flu Thumbs down will be down there Saturday to help hurry him on tho, once that's out the way then i can focus on getting interior, wiring and exhaust sorted.



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Posted 24th Oct 2013 at 10:32

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