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Author Subject: White 205 Rallye
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #51
had a mate come over after work and weld up the sizeable hole in my arch.





also spent the best part of four hours attacking rust and cleaning the cack off the gear box. too dark for pictures today though..

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1992 205 Rallye - S2 Rallye Engine
Posted 9th Oct 2012 at 23:25
miles

Seasoned Pro

Location: Ringwood

Registered: 28 Dec 2002

Posts: 3,433

Status: Offline

Post #52
Only Vibra Tech mounts now, Well made and used in competition without any failures to date

________________________________________

306 Rallye Sptint/Race Car, 205 CTI 1.9 8v to name a few

Road, Track and Race/Rally car preparation to your personal requirements,
Full Workshop & Diagnostic Facilities
New and Second parts, from Plugs to Turbo's
We now also carry out Routine Servicing
www.pugracing.com

& FB Page, https://www.facebook.com/PugRacing

Ebay; http://stores.ebay.co.uk/Pug-Racing-Shop

2012/2013/2014/2019 Class Winners at Gurston Down Speed Hillclimb & Joint overall, Class record too along the way,
Posted 10th Oct 2012 at 00:21
gti6girl

Seasoned Pro

Location: Dartford

Registered: 19 Feb 2007

Posts: 2,692

Status: Offline

Post #53
Lowercase - I find it quite strange your using my rallye as your avatar?
Posted 10th Oct 2012 at 07:39
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #54
because its immense! and i havent got any nice pics of mine yet. ill change it of it bothers you. Wink

i think i have its old manifold sitting in my garage too, what engine has it got in it now? nick owen had the GTI6 BTCC lump, then it had a 16v 106 lump? colin said it had changed again?

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1992 205 Rallye - S2 Rallye Engine
Posted 10th Oct 2012 at 07:47
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #55
found a pic, cant get it to change now ?

________________________________________

1992 205 Rallye - S2 Rallye Engine
Posted 10th Oct 2012 at 07:53
gti6girl

Seasoned Pro

Location: Dartford

Registered: 19 Feb 2007

Posts: 2,692

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Post #56
I'm not bothered just found it a bit strange..lol

Nick Owens is my partner. Which manifold? We sold btcc engine and exhaust to somebody up north
Posted 10th Oct 2012 at 09:22
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #57
oh its changed!

its a georgeous car. will get mine as lush one day!

got the manifold off our mutual chum from alton. he thought it would fit my new TU 1.6 lump, but the stud mountings are different, so i think it must have been off the 1.6 16v engine that ive seen . some stainless 4-1 jobby with a custom downpipe for the 205.

havent decided weather or not to tit about and modify it to fit yet or just shift it on. just need the car back on the road now!

baker bm mounts came today though so thats a start. and my gti6 sold today so thats free'd up some more cash Smile

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1992 205 Rallye - S2 Rallye Engine
Posted 10th Oct 2012 at 19:36
gti6girl

Seasoned Pro

Location: Dartford

Registered: 19 Feb 2007

Posts: 2,692

Status: Offline

Post #58
Yeah dudeman owns the car now (ginger lad) has 1.6 engine fitted
Posted 10th Oct 2012 at 22:57
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #59
work continues... doing crazy hours on this last few days.. 8.30am - 5.30 pm at work, then straight over to the garage till 10.30.. nackered!

but.. engine bay cleaned up a bit more, not as far along as i wanted to be yet, but im going to do an all nighter on friday to get me in a better position on the weekend.

cant get the top mount to budge which is a right bugger as its going to start holding me up soon, and how can i get the engine loom out the way more? unplug it inside and just take the lot out?

got the brake servo and a chunk of rubbers off though so, can finish wire wheeling all the rust tomorow and get the hydrate 80 to it. would like to have the bay primed friday night and sprayed saturday.

other than that i spent a few hours cleaning up the gearbox.. still needs paint but i dont know if ill manage to get it clean enough for that as theres still sludge in the corners and stuff, so i might have to settle for just a clean box and engine and just get some fresh paint on the rocker cover. i can imagine most my friday all nighter will be spent cleaning the parts up and painting them Smile

anyway .. pics:



.

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1992 205 Rallye - S2 Rallye Engine
Posted 10th Oct 2012 at 23:29
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #60
Good work, but why the manic deadline?

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 11th Oct 2012 at 12:39
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #61
ah, the deadline: in short. my parents are on holiday until the 29th, and im doin this on their drive as i live in a flat in town. but in their garage i also have a 205 gti ive been repainting. and well, its been a sore subject between myself and step father. so that has to be finished and at the stage where its water tight and can be kept outside the garage. - which means i also need all my extra engines and fans and crap gone as well.

so yea. 2 deadlines to meet, and i want this out the way ASAP so i can just focus on getting the other painted. the weather really isnt helping matters though as i need to push the shell out the garage to spray the bumpers and stuff.


but im having a night of rest today. my brains just not taking in information after 3 18 hour days. so will be rested up for my all nighter tomorow

new clutch and what have you came today so im 90% there with the parts now.

________________________________________

1992 205 Rallye - S2 Rallye Engine
Posted 11th Oct 2012 at 18:30
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

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Post #62
progress:

rust treated all the cacky bits after a wire wheeling, and once that had dried, got the tiger seal out and smoothed over all the joints in the panels to stop any more water finding its way in there and rotting the car out.




then a good hour masking up the bay ready for paint!





did a few other bits while i was waiting for stuff, all the brackets, bumper mounts, bonnet catch etc, the little details that help it look like some one gave a hoot about it Smile



and then primer time!

refurbed battery tray


slam pannel


and bay! good to see some progress as id been in a foul mood with the car all morning and wanted to set fire to the bas**rd.




there was another small rust hole i unearthed near the top engine mount, but i rust treated it and as welder mate wasnt on hand, just had to gum some sealer in there so it could be painted. ill patch it with a plate from underneath at some point. least its easy to get to if it needs further attention.

will get the white coat on tomorow and try take some snaps of how the gear box and engine clean up is coming along.

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1992 205 Rallye - S2 Rallye Engine
Posted 14th Oct 2012 at 20:01
Lowercase

Regular

Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #63
right, engine bay painted. still painting up all the brackets and what have you with some satin black.

still masked up:





and when i'd peeled off the plastic and put my new top mount in, brake lines etc are still masked up but i was in a foul mood again so didnt stay long lol





and slam pannel Smile



and battery tray came out well - its not pink.. just the pictures naff :

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1992 205 Rallye - S2 Rallye Engine
Posted 17th Oct 2012 at 21:17
mikefish1

Junior User

Location: St. Austell

Registered: 23 Nov 2010

Posts: 90

Status: Offline

Post #64
Looking amazing! Big grin
Posted 17th Oct 2012 at 22:51
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #65
so want this bas**rd car to burn to the ground though lol, or some one can buy it, which ever comes first.

knew i shouldnt have sold my 6 Smile

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1992 205 Rallye - S2 Rallye Engine
Posted 18th Oct 2012 at 18:53
yippeekayay

Seasoned Pro

Location: wilts

Registered: 27 Oct 2008

Posts: 4,144

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Post #66
and breath, nearly there... i was like that the day before pugfest after 2 weeks of sleeping in a tent next to the workshop so i could get it done!!! be worth it in the end....

________________________________________

306 less for first time in nearly 7 years. Lets keep it that way... please refuse any offers i make to buy your 306 ( doctors letter supplied by request)

Marmite and cheese sandwiches anyone???

Burns and Mcrae will be forever missed.
x box "yippeekayaymofo"
Posted 18th Oct 2012 at 20:21
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

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Post #67
yea. engine bay makes the rest of the car look like a s**tter now lol. so im not sure ill keep it much longer after the swap. it's just too big a project. my girlfriends sick of cars, im sick of cars..

i just want something fun to drive that isnt completely naff and that has a decent range of off the shelf parts to tune it up.

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1992 205 Rallye - S2 Rallye Engine
Posted 18th Oct 2012 at 20:57
rallyeash

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Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #68
it'll all be worth it mate

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 18th Oct 2012 at 21:57
braymond

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Location: Brighton

Registered: 20 Aug 2008

Posts: 1,163

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Post #69
^^ What he said. Stick with it!

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Rallye-R

Nurburgring article
Posted 19th Oct 2012 at 08:20
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

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Post #70
Lowercase wrote:
work continues... doing crazy hours on this last few days.. 8.30am - 5.30 pm at work, then straight over to the garage till 10.30.. nackered!


what you gave up at 10.30? Razz
nagging female never help much.... "whens it going to be done" most irritating questions ever!!

once its all done it makes all the hassle worth it

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 19th Oct 2012 at 08:39
armzsc6

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Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #71
Lol to far in to give up now Callum! It's all there just needs putting together Wink. I've taken that job at the Peugeot Citroen specialist so I'll be free on Saturdays from December on and have as much access to ramps in crowborough as I need Big grin so can always lend a hand.

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 19th Oct 2012 at 14:31
armzsc6

Seasoned Pro

Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

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Post #72
milkyb wrote:
Who's black 6 is that with the matt bonnet, not seen that before...it is BUFFFF!


Cheers dude that's my black &orange supercharged beasty Big grin. I don't have a project thread on here though I should do. The bonet fuel trim caps and mirrors are all 3D carbon vinyl wrapped just looks matt in that pic. There's a few more pics on the last Kent meet thread inc a pic of the black and orange engine bay. Gets loadsa attention at car shows etc.
Will get some pics up on here when I've settled into my new flat and job and got a decent laptop Wink.

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 19th Oct 2012 at 14:36
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #73
time to get it back together tomorow Smile

________________________________________

1992 205 Rallye - S2 Rallye Engine
Posted 19th Oct 2012 at 21:58
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

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Post #74
well, cant say it all went to plan.. as when i rocked up today i found a lovely surprise in my passenger footwell!



so, ill sort that out tomorow...

but on with the show. brake servo in:



and battery tray and mounts and more stuff back in



amin fighting with a bolt!



and... ready to go in with new clutch etc..



with the help of two more mates, we managed to get the engine on its mounts (which are solid as heck btw! )
and we got the fuel tank in.



wirings being done tomorow, and ive got to have welder mate tit about and bodge a lambada sensor thing into a down pipe for me so it will run properly and just generaly get it back in one piece. i dont think it will be driveable monday tho Sad so im stuck being a 'bus w**ker' for another few days...

bonnet came down on my head to.. wich was fun. big lump on my head and dizzy !

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1992 205 Rallye - S2 Rallye Engine
Posted 20th Oct 2012 at 19:58
Lowercase

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Location: Uckfield

Registered: 24 Apr 2012

Posts: 227

Status: Offline

Post #75
it looks as though the bonnet spacers need to go back in though as at the moment its resting on the inlet mani.

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1992 205 Rallye - S2 Rallye Engine
Posted 21st Oct 2012 at 09:10

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