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Author Subject: Track Car Project Gti-6
Disco_Stu

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Location: County Durham

Registered: 09 Aug 2008

Posts: 243

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Post #76
Rear beam time. I was dreading this point as I have heard lots of horror stories about the state some have been when taken apart. Luckily this rear beam was in very good condition inside (although a pig to get apart – bloody torsion bars!).

We have replaced the bearings and seals, give it a coat of paint (if you could not have guessed) and we are currently in the process of reassembly (at the minute this is a nice piece of furniture in the front room).
Need to get some solid rear mounts (looking to give you an order at some point daveyboy!) then it will be fitted back to the car – when this snow clears)





Sanded tube:


Painted:





Snow has caused a standstill like most of Britons roads!


Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 15th Jan 2010 at 00:22
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farmer

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Location: Southend On Sea

Registered: 20 Aug 2005

Posts: 2,245

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Post #77
Looking good!

Did you change the rear ARB or the torsion bars at all?

Good to see another track car being done properly Smile

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Posted 15th Jan 2010 at 16:42
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clen666

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Location: Co. Durham

Registered: 12 Feb 2009

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Post #78
Did you fit the bearings yourself or get somewhere to do it?

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Team 'unintentional rat look'
Posted 15th Jan 2010 at 17:14
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Disco_Stu

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Location: County Durham

Registered: 09 Aug 2008

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Post #79
farmer wrote:
Looking good!

Did you change the rear ARB or the torsion bars at all?

Good to see another track car being done properly Smile


No we have left the standard ARB and torsion bars.

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 16th Jan 2010 at 19:59
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Disco_Stu

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Location: County Durham

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Post #80
clen666 wrote:
Did you fit the bearings yourself or get somewhere to do it?


Hi, we replaced the bearings ourselves - make a bearning puller with some threaded bar and large sockets (+ plenty of grease). Was quite easy work in the end.

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 16th Jan 2010 at 20:01
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nick!

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Location: Essex

Registered: 20 Nov 2007

Posts: 1,191

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Post #81
Nice thread mate. Wish I could clean up every part of mine as well but I use it everyday so wont get the chance unless i buy a banger to run for a month or so!

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Cherry Red Rallye - 179.1bhp@fly, 148.4bhp@wheels
Posted 16th Jan 2010 at 20:08
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clen666

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Location: Co. Durham

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Post #82
Disco_Stu wrote:
Was quite easy work in the end.


Hmm, I have a feeling I may not find it as easy, expect a thread full of swearing soon LOL

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Posted 16th Jan 2010 at 20:48
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Disco_Stu

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Location: County Durham

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Posts: 243

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Post #83
Waiting for some parts for the rear beam so we started to look at engine bay wiring yesterday & today. We were planning to do battle on the ABS wiring (we have removed ABS from the car). We spent hours finding the ABS wiring diagrams and marking wires to cut, only to find that the ABS wires are on a separate wiring harness

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 16th Jan 2010 at 21:11
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Disco_Stu

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Location: County Durham

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Post #84
Whilst we are waiting for some bits to finish the rear beam we turned our attention to the gearbox. Firstly we repaired the small leak on the speedometer housing (new seals). The in true spirit of our build we cleaned the gearbox and painted it!

The gearbox to start with:


After a bit of elbow grease:


A few coats of black heat proof paint:


And a few red bits added:


Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 24th Jan 2010 at 19:49
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jonnie205

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Location: Bicester

Registered: 10 Apr 2005

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Post #85
you gonna get a non abs master cylinder? best one is from a non abs 406
Posted 24th Jan 2010 at 20:57
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Disco_Stu

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Location: County Durham

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Post #86
jonnie205 wrote:
you gonna get a non abs master cylinder? best one is from a non abs 406


I was not planning to, going to use 1 port for the fronts and 1 port for the rears - through the bias valve.
Is there a reason to use a non-abs cylinder?

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 24th Jan 2010 at 21:24
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jmh306

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Location: Eastbourne

Registered: 03 Aug 2009

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Post #87
nice looking gearbox Smile

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Posted 25th Jan 2010 at 01:23
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rallye1999

Senior User

Location: redcar

Registered: 05 Jul 2009

Posts: 717

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Post #88
Disco_Stu wrote:
jonnie205 wrote:
you gonna get a non abs master cylinder? best one is from a non abs 406


I was not planning to, going to use 1 port for the fronts and 1 port for the rears - through the bias valve.
Is there a reason to use a non-abs cylinder?


mines done the way you plan to do it, seems fine to me
Posted 26th Jan 2010 at 04:09
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rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

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Post #89
yep same here, works fine

front port = front brakes to a T piece
rear port = one line into cabin down the tunnel, to a bias valve, out to a T piece splitting to both rear wheels

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
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gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 26th Jan 2010 at 05:05
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Disco_Stu

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Location: County Durham

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Post #90
rikky wrote:
yep same here, works fine

front port = front brakes to a T piece
rear port = one line into cabin down the tunnel, to a bias valve, out to a T piece splitting to both rear wheels


Thank you for confirming this Thumbs up

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 26th Jan 2010 at 13:39
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rallye1999

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Location: redcar

Registered: 05 Jul 2009

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Post #91
on my brakes the rear port goes straight to the back but instead of a t piece it has two round connectors withe a bolt going through them both , forget what there called but seen them on some calipers
Posted 26th Jan 2010 at 17:57
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daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

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Post #92
rallye1999 wrote:
on my brakes the rear port goes straight to the back but instead of a t piece it has two round connectors withe a bolt going through them both , forget what there called but seen them on some calipers


Banjo bolts Smile

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 27th Jan 2010 at 22:37
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hovis16

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Location: Reading/parts for sale

Registered: 21 Nov 2008

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Post #93
looking good looking good.wanted to do my subframe while it was off but weather was shit.my summer job is to waxoil the car LOL

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Posted 28th Jan 2010 at 04:03
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Disco_Stu

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Location: County Durham

Registered: 09 Aug 2008

Posts: 243

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Post #94
In between the rain and snow we have started to reattach some of the engine components (ie front wiring loom, fuse box, power steering tank, washer bottles & window wipers)

We have also received some more parts for the interior - driver and passenger foot rests:


Stuart

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Blog
Posted 3rd Feb 2010 at 00:18
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scoobyai

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Location: shildon

Registered: 08 Feb 2010

Posts: 25

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Post #95
looking good Big grin
Posted 8th Feb 2010 at 20:11
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fbmmart

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Location: Brixham

Registered: 05 Dec 2007

Posts: 99

Status: Offline
Post #96
Hi !

Great build, takes a lot of time and effort I know but it's much more rewarding after ! Keep up the good work and updates !

Picked up a semi-track prepped GTI-6 today, it's stripped but there is lots of remaining (and pointless) wiring..

In this photo there are a few things I'm not quite sure about..
Black box on the floor, just to the right of the middle.. What is it !?
2nd Black box in the Drivers rear ¼, again what is it ?


Cheers, Mart
Posted 14th Feb 2010 at 02:25
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Disco_Stu

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Location: County Durham

Registered: 09 Aug 2008

Posts: 243

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Post #97
From what I can remember the one under the rear seats is the central locking control unit and the one in the rear

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
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Posted 14th Feb 2010 at 16:32
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ceesrfs

Newbie

Location: Muiden

Registered: 31 Oct 2009

Posts: 16

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Post #98
Nice trackcar! Do you have further plans with the engine or will it be original?

Gr,
CJ

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Car I drive with pleasure - 205 2.0 16V RFS
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Car I drive as daily - 607 2.7 HDiF Executive
Posted 14th Feb 2010 at 20:54
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fbmmart

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Location: Brixham

Registered: 05 Dec 2007

Posts: 99

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Post #99
RIghty oh, I don't need them either ! Any Advice on Removing them ?
Cheers..

I generally just drive the Nurburgring in the Summer/end of season, so a whole heap more of that !

Electrically I need to remove the ABS, C/L, Air Bag gubbins, Electric Windows, Rear Wiper/Heater, Air Con, Seat Belt tensioners..Save a bit of weight and make the whole thing alot tidyer !

Disco_Stu wrote:
From what I can remember the one under the rear seats is the central locking control unit and the one in the rear
Posted 14th Feb 2010 at 21:28
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Disco_Stu

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Location: County Durham

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Posts: 243

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Post #100
sounds good!
With regards to removing these boxes I just traced the wires back to the dash ect. and then cut them out. Just remember that the fuel pump wires are in the same bundle so check twice and cut once Big grin

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Peugeot 306 Gti-6 Track car (soon to be supercharged)
Project page
Blog
Posted 14th Feb 2010 at 21:48
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