displaying posts 51 to 75 of 98

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Author Subject: 309 project
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #51
you going to run a hydraulic clutch with a slave cyclinder? Where did you get that box from?

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 6th Apr 2010 at 23:38
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #52
yep hydraulic clutch as the ml5t box uses one as standard so i just need to get a pipe made up that goes from standard union to the poxy standard fitting. the box is from compbrake and i know how w*nk comp brake are surposed to be, but its not to bad tbh.

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309 GTi6-T
Posted 7th Apr 2010 at 02:42
306andy

Senior User

Location: Derby

Registered: 01 Dec 2007

Posts: 631

Status: Offline

Post #53
Good to see you cracking on with this Smile If you need a hand with owt, i'm in Derby too so fire over a PM and i'll see what i can do

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TEAM 205 GTi-5
TEAM Phase 1 GTi-6

xbox Live tag: SilverGTi6
Posted 10th Apr 2010 at 03:11
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #54
bobdylan_55 wrote:
i seriously cant see them pipes coming off under only 15psi boost. maybe if i up the boost, but they are pretty smug fit and the clamps seem damn hardcore.


They won't stay on, trust me, first dyno run, they will blow off, and you will have wasted your time and cash booking the session. A local race team or anyone that makes ally radiators etc should have the swaging machine and they would only charge beer money to put the swages in as it takes no time at all. Just a thought, but bear in mind that when the hoses warm up they soften, oily air will work its way under the rubber and act as a luricant, and they will work loose as the engine moves. Something to think about thats all.

These boys are local, if they don't have the tool I bet they could put you in cotact with someone nearby that does.

Not a clicky:

http://www.derbyperformancehose.co.uk/contact-dph-silicone-hose.html

Thumbs up

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 10th Apr 2010 at 15:31
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #55
bobdylan_55 wrote:
yep hydraulic clutch as the ml5t box uses one as standard so i just need to get a pipe made up that goes from standard union to the poxy standard fitting. the box is from compbrake and i know how w*nk comp brake are surposed to be, but its not to bad tbh.


Be good to see how it goes, I was thinking of using their pedal box too. Did you go for their budget range of master cylinders? Only I've heard some horror stories about those. I was going to use a combination of their box, but with Girling or AP master cylinders.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 10th Apr 2010 at 15:33
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #56
the master cylinders they sent out with the boxes are girling (so it says) im sure ill have fun with them :O
Cost of dyno run is £0 as its at uni and free. Ill have a look into that swagging. x

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309 GTi6-T
Posted 10th Apr 2010 at 16:29
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #57
I have a comp brake box on mine, it was a bit of a fiddle to gt everything to fit right, but not to bad quality to be fair
Posted 10th Apr 2010 at 23:20
smegal

Seasoned Pro

Location: Leeds

Registered: 26 Dec 2005

Posts: 5,940

Status: Offline

Post #58
Dyno at uni? Is that the engine dyno? If so I wouldn't hold your breath.

________________________________________

Ex SC-6

Now in a Megane R26
Posted 11th Apr 2010 at 04:36
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #59
no the rolling road, ive persuaded sean to let me use it if i come in when theres nobody using the rooms. 7PM FTMFW

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309 GTi6-T
Posted 23rd Apr 2010 at 03:12
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #60
p.s lol
small update

turned the inside of the adapter plate out with a boring tool as it wasnt big enough for the metal hose outlet that peugeot supplied me with.









Then today ive been out and made a plate and fitted the resevoirs for the front, rear brakes, and clutch.






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309 GTi6-T
Posted 23rd Apr 2010 at 03:13
smegal

Seasoned Pro

Location: Leeds

Registered: 26 Dec 2005

Posts: 5,940

Status: Offline

Post #61
bobdylan_55 wrote:
no the rolling road, ive persuaded sean to let me use it if i come in when theres nobody using the rooms. 7PM FTMFW


We have a Rolling Road? God I am ill informed. I knew we had a [non working] engine dyno but not a rolling road.

________________________________________

Ex SC-6

Now in a Megane R26
Posted 23rd Apr 2010 at 03:32
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #62
are you on drugs? lol there is a big silver panel over the floor in the main workshop hehe Razz

________________________________________

309 GTi6-T
Posted 23rd Apr 2010 at 03:35
smegal

Seasoned Pro

Location: Leeds

Registered: 26 Dec 2005

Posts: 5,940

Status: Offline

Post #63
bobdylan_55 wrote:
are you on drugs? lol there is a big silver panel over the floor in the main workshop hehe Razz


I've only ever been in the workshop a couple of times. That is mental, eventually an engine dyno and a chassis dyno too.

Do you drive a blue XSI?

________________________________________

Ex SC-6

Now in a Megane R26
Posted 23rd Apr 2010 at 03:42
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #64
we have an engine dyno, apparently it works though? was using the head benchflow tester today aswell, seems to work nicely.
And yeah, just picked it up a few days back, dark blue 306 xsi with standard xsi alloy.

________________________________________

309 GTi6-T
Posted 23rd Apr 2010 at 03:45
smegal

Seasoned Pro

Location: Leeds

Registered: 26 Dec 2005

Posts: 5,940

Status: Offline

Post #65
bobdylan_55 wrote:
we have an engine dyno, apparently it works though? was using the head benchflow tester today aswell, seems to work nicely.
And yeah, just picked it up a few days back, dark blue 306 xsi with standard xsi alloy.


I saw you in the shell garage a bit ago I was in the black fiesta next to you.

Whenever I ask Steve about the engine dyno the deadline for it being ready seems to slip.

________________________________________

Ex SC-6

Now in a Megane R26
Posted 23rd Apr 2010 at 03:47
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #66
i swear the person next to me was a OAP? LOL
but yeah that was me in the purple sainsburys uniform Sad

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309 GTi6-T
Posted 23rd Apr 2010 at 03:59
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #67
got the engine back in today, however the 406 gearbox uses a different design of mount and so was 10mm short of the hole :S its also higher mounted so the gearbox sits low. Ive modified as much as i can without weakening the mount, but still at an angle.
Does this look ok? all the mounts are in, so its just the driveshafts im worried about really. cheers





also heat wrapped the manifold in blue Wink

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309 GTi6-T
Posted 2nd May 2010 at 01:00
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #68
i wouldnt like to leave it like that tbh. looks a bit worrying and isnt going to do the driveshafts much good. cant you get a bracket/mount knocked up atall?

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 2nd May 2010 at 01:42
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #69
It isnt going anywhere so to speak, im just worried about the driveshafts as you say and maybe oil starvation around corners.
I might make one out of some 4mm steel plate and then just space it to get the right height, do you think itll be ok to run on a RR like it though just until its mapped and got a power output for my uni project.

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309 GTi6-T
Posted 2nd May 2010 at 02:04
peder_306

Regular

Location: Gothenburg

Registered: 23 May 2009

Posts: 131

Status: Offline

Post #70
Hello sir.

I'm going to turbocharge the dimma and i was wondering about your setup.

You're using the s16 pistons and crank in the xu10j2te engine block?

With the decompressionplate, what are the compression you think?

Regards

________________________________________

Peugeot 306 Dimma CoupƩ.
Posted 10th May 2010 at 22:02
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #71
3mm decomp plate gives me 8.4:1 and yes s16 pistons in the j2te block

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309 GTi6-T
Posted 10th May 2010 at 22:04
peder_306

Regular

Location: Gothenburg

Registered: 23 May 2009

Posts: 131

Status: Offline

Post #72
bobdylan_55 wrote:
3mm decomp plate gives me 8.4:1 and yes s16 pistons in the j2te block


Can I ask why the j2te block?
What would the comp be on a standard s16 engine?

sorry mate, it's just so interesting Big grin

________________________________________

Peugeot 306 Dimma CoupƩ.
Posted 11th May 2010 at 01:47
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #73
the compression would be exactly the same as its a common crank. Im using the block as its already from a turbo engine so has turbo feed and return ports, and hopefully should be a bit more sturdy.

________________________________________

309 GTi6-T
Posted 11th May 2010 at 17:46
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #74
another update.

another gearbox mount has been fabricated so the engine sits straight now.




the intercooler and rad have been refitted and mounted properly


the wastegate is refitted and now fits under the bonnet and also has a small screamer pipe on Big grin the blow off valve is also fitted










the plumbing is done for the wastegate and blow off so they open when they should, and the extra slim fan is fitted 50mm Big grin








finally spent the night with my bro tacking this downpipe up Smile






cheers

________________________________________

309 GTi6-T
Posted 13th May 2010 at 04:26
jjrossi636

Senior User

Location: chester

Registered: 07 Mar 2010

Posts: 568

Status: Offline

Post #75


Is that you in the Sainsburys outfit? ha, its looking good, will be a right beast when its all done.

Thumbs up Smile
Posted 13th May 2010 at 12:52

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