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Author Subject: Rallye Refurb
beez_neez_gt

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Post #26
WOW, what a great paint job Clapping Clapping

Looks proper pro Superman

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Posted 23rd Apr 2009 at 04:37
jonnie205

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Post #27
christ your not shy of some work fair play to ya, good job you cauaght the rust when you did, another year and your would have some propper corrosion there
Posted 23rd Apr 2009 at 16:30
revsey

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Post #28
jonnie205 wrote:
christ your not shy of some work fair play to ya, good job you cauaght the rust when you did, another year and your would have some propper corrosion there


Its why I've had a few trips to get some bits off you Jonnie!! I'm cleaning up that gearbox I got off you tonight now that I've got some room
Posted 23rd Apr 2009 at 17:08
revsey

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Post #29
mechanical_repairs wrote:
Jeez looks like your car has been dragged from the bottom of the red sea, glad your on the case, from what i can see it will look better than new once you throw the paintgun around it.

Great work, Carl


Its spent most of its life around the Bristol area so I think its had a few dips in the channel there LOL
Posted 23rd Apr 2009 at 17:10
jonnie205

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Post #30
you gonna do a head gasket on the engine while it out?
Posted 23rd Apr 2009 at 18:46
revsey

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Post #31
jonnie205 wrote:
you gonna do a head gasket on the engine while it out?


Yep got all the bits ready for that - might even get the dremmel out on the ports if I feel brave enough.....
Posted 23rd Apr 2009 at 18:52
revsey

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Post #32
Quick update - got all the parts out, well pretty much everything and got an old screwdriver on the worst areas to chip away until I saw something that resembled metal


The bag that goes over the steering ram had seen better days so I'll have go get something to cover it over


The suspension components weren't too bad after all. The right side was worst than the left. The screwdriver came out again since I've not got a chisel small enough and removed loads of crap off the calipers and hubs
Before:


Caliper before


Covered in Kurust treatment


And finally painted and lacquered


Looking at the injectors I definately think its had a few too many jet washes in the engine bay. After removing them this is how they looked:


After about 10 minutes with some thinners and a brass wire brush they look a bit better now


I've also purchased a fresh looking subframe, ARB, and fuel rail. Thanks to Carl for these Thumbs up
Posted 25th Apr 2009 at 03:20
hovis16

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Post #33
beautiful paint job!!! the one thing i find a b*tch to do is the clear coat such a akward part otherwise i would have done like you have. TOP DOLLA LOL

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Posted 25th Apr 2009 at 03:34
beez_neez_gt

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Post #34
Very nice Wink

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Posted 25th Apr 2009 at 04:41
revsey

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Post #35
After a few hours going round the engine bay with a rotary wire brush and sander I got it to look like this;


Got a few more bits cleaed and painted up:


Drive shafts haven't escaped either


After a good dosing with Kurust, the engine bay looked like this (had a go at primering the front to make sure there was no grease anywhere


Finally got the acid etch primer coat on:

Followed by a few coats of standard primer




Looks better once you get one colour on it LOL
In the process of uploading a few more pics with the final coats on.......
Posted 27th Apr 2009 at 02:23
k3nny

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Post #36
good work mate its really coming along, wish i had the time to do something like this with mine

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Posted 27th Apr 2009 at 02:27
beez_neez_gt

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Post #37
Acid etch, is that expensive primer ?

What use does it have compared to any other primer?

Very nice job there Wink

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 27th Apr 2009 at 02:28
revsey

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Post #38
Cant remember the price of the etch primer, but I think it just gets a better bite onto the surface its sprayed onto. The only thing I didn't like about it was the fact it sprayed on like water which made getting into the hard to reach areas a pain Angry
Posted 27th Apr 2009 at 02:31
beez_neez_gt

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Post #39
OK cool, il remember that for when i start my 205 refurb.

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 27th Apr 2009 at 02:33
revsey

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Post #40
Finally got the piccys uploaded








Really happy with the result considering I started with this:


Still loads of cleaning to do and bits to buy. If all goes to plan I'm hoping to get it finished by mid may (if the missus lets me)Whistle
Posted 27th Apr 2009 at 02:35
mechanical_repairs

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Post #41
Hats off to you sir, that is some impressive work. Cant wait to see the end product, you have a skill with a paint gun by the looks of it.

Carl

________________________________________

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Posted 27th Apr 2009 at 02:49
revsey

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Post #42
Decided to do it with rattle cans since the spraygun I did the car with is a bit big for getting into all the corners in the bay. At least the subframe and ARB will look at home in there now Happy
Posted 27th Apr 2009 at 03:05
Carl Chambers

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Post #43
I thought mine was bad for rust! It seems these Rallyes are very poorly rust treated.

Its looking good now.

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Carl Chambers
email; pugnacious.peugeot@yahoo.co.uk
.
C.M.CHAMBERS CARS
Peugeot Specialist
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Posted 27th Apr 2009 at 13:54
revsey

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Post #44
I certainly looks that way. When I've been painting the underside of the car there are a few areas where the underseal has split being so thin especially the corner where the floor raises up to accomodate the fuel tank.
As you know Carl its a nice feeling when you see the paint on Thumbs up
Posted 27th Apr 2009 at 17:40
rallyestyle

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Post #45
Great work Thumbs up Will have to see how mine is shaping up athe weekend Yes

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Posted 27th Apr 2009 at 17:42
revsey

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Post #46
Little update - its been a busy last weekend and evenings all week. I managed to get some more bits cleaned and got started on the back end too. A few parts have also been installed in to the engine bay.

A few hours were spent on the gearbox cleaning all the old oil and dirt off before washing it down with some thinners and then applying some silver/aluminium spray
Result:


Got the hubs re-assembled and painted:


Fuel tank cleaned:


and the ABSpump


Looks like the back end is just as rusty as the front that damn Bristol air must be quite corrosive


At least my recovered P1 seats look nice ready to go in:


Really glad I've been taking photos so I know exactly where everything goes. I've replaced most of the bolts as I've been installing parts since the old ones were that rusty or just sheared off. The re-installation so far:


I've ended up painting all the brake lines since these were corroded quite bad in some areas. I thought I'd have to replace them but it luckily was surface only. It might be worth checking the outer edge of the corners since this tends to be a weak point in the protective covering they have when new. Its going to look like a rainbow under there if I carry on like this LOL
Posted 2nd May 2009 at 02:18
beez_neez_gt

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Post #47
Looking great so far, is your driver's seat a bit wonky where the side bolster is on the left bit ?

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 2nd May 2009 at 02:29
revsey

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Post #48
Na been to check it - I think its the way the seats come out when the flash went off. There is a slight bit of creasing where your right shoulder would be if thats where you nean?
Posted 2nd May 2009 at 02:33
beez_neez_gt

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Post #49
Yes it looks to me like there is a overlap at the top of bolster, if its too tightly sown it might quickly rip apart, hope it wont.
How much did it cost to get redone and where did you get it sorted ?

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 2nd May 2009 at 02:38
revsey

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Post #50
Cost me
Posted 6th May 2009 at 17:30

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