309 Type R - Projects Forum - Peugeot 306 GTi-6 & Rallye Owners Club

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Subject: 309 Type R

rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #1

Hi all, thought I'd share my new project. A K20 engined 3dr 309 in fast road spec.

I purchased a 47k 1 owner 1.3 style 2 weeks ago.

Collected from Essex

In the workshop. H ERO number plate!

Short time later

Beast of an interior. Although very tidy!

Lowered the beam

60k (genuine) engine purchased from a 2005 CTR premium.

Getting it ready

Running gear removed

Engine arrived today

Engine stripped down to what I want to work with. Some bits will be re fitted. Ie water pump.

Slid under

Took about 2 hours this evening getting the height, angle etc correct

Took a section out of the inner wing for the gearbox mount.

Updates to follow.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 17th Dec 2014 at 22:12

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bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,753

Status: Offline

Post #2

Ok I have to ask - why ? Aren't those engine all multiplex ?

Posted 17th Dec 2014 at 22:31

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dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,308

Status: Offline

Post #3

Heroic.

Aftermarket management.

________________________________________

Senior Test Automation Engineer for the 306GTi6 Owners Club Forum Wizard

Posted 17th Dec 2014 at 22:32

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RetroPug

Seasoned Pro

Location: Leicestershire

Registered: 15 Jan 2013

Posts: 2,473

Status: Offline

Post #4

Like it, got a soft spot for 309s.

________________________________________

61k miles Ph.1 Diablo '6 Project Thread

Posted 17th Dec 2014 at 22:40

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #5

bigbadbowen wrote:

Ok I have to ask - why ? Aren't those engine all multiplex ?

Bodies and DTA my friend.

Why not, I'll have a road going pug which will be a blast. 225hp ish, Vtec and 800kg.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 17th Dec 2014 at 22:53

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MisterGTR

Senior User

Location: Glasgow

Registered: 05 Aug 2014

Posts: 675

Status: Offline

Post #6

Liking this lots.

When I see stuff like this, I wish I'd paid more attention to my dad!

________________________________________

Turned 40 and in true cliched fashion buying one of the cars of my teenage dreams!

Posted 18th Dec 2014 at 00:43

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pug_306

Seasoned Pro

Location: Great Hockham

Registered: 28 May 2013

Posts: 1,594

Status: Offline

Post #7

Looking good buddy, Does Sandy still have his 309 V Tec Ash ?

________________________________________

1998 Supercharged White Rallye
1992 205 GTi6
205 Turbo 340bhp

Posted 18th Dec 2014 at 08:42

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #8

No that was broken around 5 years ago I think. Shame as it was a beast.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 18th Dec 2014 at 08:55

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #9

This morning, got into work and had a rummage for some bushes and dad came up with some Landrover defender suspension bushes...

Going to use two in parallel for the gearbox mount.

Required a small trim down so they would fit width wise and so the inners will butt up together.

Trimmed, left one sat the other way round to show before and after.

As they will sit

Plenty of space here still. I will get some pipe that can be welded to the chassis and these bushes will get pressed into them.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 18th Dec 2014 at 09:42

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pugheaven

Seasoned Pro

Location: Fareham

Registered: 17 Dec 2006

Posts: 4,602

Status: Offline

Post #10

This is going to be epic Thumbs up

Just a shame it's a jap engine, would be so much better with a French engine like a 2l turbo from the megane Devil

but I can imagine that would be a lot more work

Posted 18th Dec 2014 at 11:12

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #11

I'm a N/A engine man to be honest. This engine is arguably one of the best 4 cylinder production engines ever built and it should make a lovely drivable fast road old school pug.

Even though it'll be a budget build it's not a cheap build. I'm hoping to complete it for around 5k. So far it owes me £2,000. The expensive bit next is the DTA S60, loom and bodies. But that'll be in the new year

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 18th Dec 2014 at 11:44

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pugheaven

Seasoned Pro

Location: Fareham

Registered: 17 Dec 2006

Posts: 4,602

Status: Offline

Post #12

No doubt it will be an awesome car bud, those k20 lumps can make some very good power n/a unlike any psa engine

Posted 18th Dec 2014 at 12:35

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #13

That's the trouble, my gti6 engine In the Rallye cost about the same as this whole car build! Same power too!

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 18th Dec 2014 at 12:48

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gwyn rallye

Regular

Location: Anglesey

Registered: 05 Jul 2007

Posts: 443

Status: Offline

Post #14

Awesome. Looking forward to seeing how this develops. Those engines sound superb as standard, will sound epic on bodies Im sure. Liking the 309 number plate too!

________________________________________

Bianca white 306 Rallye
Arctic blue Clio 182 FF
Alpine white 205 1.9 GTI

Posted 18th Dec 2014 at 16:13

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fatlapit

Seasoned Pro

Location: STOCKSFIELD

Registered: 02 Nov 2010

Posts: 3,040

Status: Offline

Post #15

my mate has a ep3 type r not on bodies makes 265 bhp. it has tdi north cams. piggy back ecu. skunk2 inlet and tb. group m intake. sum crazy manifold and a 3" exhaust. its getting jackson cgarged soon.

tbh you cant beat a honda for bang for ya buck.

________________________________________

Posted 18th Dec 2014 at 20:10

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #16

Front lower engine mount now done.

Used some 25 x 3 angle to strengthen the front end, welded the corners into the chassis legs and stitched it across the lower slam panel, ran a bead of panel sealent across the edges to stop and water getting inside and rusting inside out wards and stuck some pink oxide over it all

Cut around the chassis leg to add strength

Trial fitment with engine in.

Engine removed, paint ground back, welded, sealed and painted in oxide

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 19th Dec 2014 at 10:29

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #17

Offside engine mount cut out

On the near side added 25mm angle on the leg and backed upto 25mm angle on the wing. Massive amount of strength added here now. I hate welding to thin body work, prefer 3mm and above.

Still a fair amount before it's finished here but it's a start. Engine back in next to tac in the mounts...

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 20th Dec 2014 at 14:23

Profile

orta

Senior User

Location: East Mids

Registered: 02 Sep 2006

Posts: 860

Status: Offline

Post #18

Love 309s! This one is mental and very unique. You be at any of the shows next year would love to have a peek ?

________________________________________

CLUB BLACK RALLYE

||B8s||60-70mm drop||Black Partner Steels||P1 VTS Rack||Refurbed Beam||Hybrid ARB||VTS Torsion Bar||

Posted 20th Dec 2014 at 20:57

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #19

Yeah most of them, although the 205 gets first pic... If someone else drives it'll be there.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 21st Dec 2014 at 08:59

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buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,901

Status: Offline

Post #20

Looks awesome this

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1

Posted 21st Dec 2014 at 18:01

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bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,753

Status: Offline

Post #21

I'll take the 309 for ya bud or the 205 ?

Posted 21st Dec 2014 at 18:31

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #22

More progress today...

Cut out the lip on the engine mount which revealed a flimsy section!

Added strength with an angle section. I also added one on the backside on the wing, didn't take a pic of that though.

Mounts added

I've changed my mind on the gearbox mount, I've decided to use one larger mount, I used the original civic mount to mock up what I'm after. This isn't what I will be using, I will be something similar but on a smaller scale. A fairly simple setup.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 21st Dec 2014 at 21:10

Profile

dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,308

Status: Offline

Post #23

For a second there I thought it was a huge P bush LOL

________________________________________

Senior Test Automation Engineer for the 306GTi6 Owners Club Forum Wizard

Posted 21st Dec 2014 at 21:27

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fatlapit

Seasoned Pro

Location: STOCKSFIELD

Registered: 02 Nov 2010

Posts: 3,040

Status: Offline

Post #24

could you not graft a subframe into the chasis of a 309?

________________________________________

Posted 21st Dec 2014 at 21:43

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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #25

dangti6 wrote:

For a second there I thought it was a huge P bush LOL

It will be similar In shape. I just knocked that up to work out the design of what I want. It looks ugly but it's got my head around what I need to do here.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveys Hyper

Project thread here
309 3dr K20 Type R

Posted 21st Dec 2014 at 22:03

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