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Author Subject: So, essential and desireable mods....
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #1
So, it looks like I may have a Red Rallye in my sights.....It's had a lot of the major stuff done (belts, pump, beam, lowered etc) and I really want to make it as clean and mint as possible but.......if there were some mods you'd describe as essential and others that are just down right great, what would they be?

I know about the supercharger kits and whilst probably top of the desireable tree, off limits right now. I know phillipm used to make some very good stuff and I've seen mention of his upper and lower braces but what else is out there?

But out of touch still at the mo!

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 8th Sep 2014 at 21:32
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #2
standard wins, too many modified and ruined examples about now.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 8th Sep 2014 at 21:35
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #3
Get a body kit lol. I'm with wp. I've done very little to mine black mask headlights , pro 1.2, scorpion exhaust, had it debadged and colour coded and now i look at it and think Its starting to look a bit chav

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Old pugs don't die they just get faster
Posted 8th Sep 2014 at 21:41
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #4
I was thinking perhaps more from a mechanical point of view than anything else. Then only external mods I can see on the one I'm interested in are a set of P3 headlights.

Things like roller bearing wishbones etc. Improvements on std stuff but perhaps under the skin than above it....

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 8th Sep 2014 at 21:48
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #5
Miles gear linkages are good, I've got berlingo p bushes which also made a big difference but mine were pretty knackered, i think some of the roller bush stuff is too harsh to road use not tried it myself but thats the impression i got. What you planning on using the car for ?

________________________________________

Old pugs don't die they just get faster
Posted 8th Sep 2014 at 21:51
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #6
I hear lightened flywheels are suppose to be well worth the money that was next on my list

________________________________________

Old pugs don't die they just get faster
Posted 8th Sep 2014 at 21:52
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #7
It's going to be a second/weekend toy. I've the Mondeo for daily hack duties and the buggy for fun too but that's very weather dependant.

Won't be doing many miles and I will be trying to clean it up (it's bloody clean as it is) underneath etc. No plans for wild mods and I want it to be as std as possible but just upgrade anything mechanical where there is now.something better

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 8th Sep 2014 at 21:57
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #8
Have a look though the projects is your best bet. There's so much you can do i had 306 s for 10 years and i never knew half these upgrades were possible till I joined here last year

________________________________________

Old pugs don't die they just get faster
Posted 8th Sep 2014 at 22:01
orta

Senior User

Location: East Mids

Registered: 02 Sep 2006

Posts: 860

Status: Offline

Post #9
Cjwatson27 wrote:
Have a look though the projects is your best bet. There's so much you can do i had 306 s for 10 years and i never knew half these upgrades were possible till I joined here last year


Likewise.

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CLUB BLACK RALLYE


||B8s||60-70mm drop||Black Partner Steels||P1 VTS Rack||Refurbed Beam||Hybrid ARB||VTS Torsion Bar||
Posted 8th Sep 2014 at 22:26
jord294

Seasoned Pro

Location: somewhere in north wales

Registered: 09 Nov 2009

Posts: 3,102

Status: Offline

Post #10
Vts steering rack Thumbs up

________________________________________

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Posted 8th Sep 2014 at 23:56
Ben_W

Formerly gpm

Location: Lutterworth

Registered: 01 Sep 2007

Posts: 2,941

Status: Offline

Post #11
So what is the benefit of the VTS rack?

________________________________________

Cherry Red Rallye .... On going OEM spec resto

China Blue GTi6 .... Weekend toy

Black 208 GTi .... Wife's car now

Silver BMW 550i.... The executive missile

Posted 9th Sep 2014 at 21:29
Cjwatson27

Seasoned Pro

Location: Oxford

Registered: 17 Sep 2013

Posts: 1,968

Status: Offline

Post #12
Quicker turning. Its on my to do list

________________________________________

Old pugs don't die they just get faster
Posted 9th Sep 2014 at 21:31
anth

Seasoned Pro

Location: Colchester

Registered: 04 Apr 2006

Posts: 3,651

Status: Offline

Post #13
When i had one i found the following a good balance...

Baker BM Engine and Gearbox Mounts
Gear Rods
A quickshift- not that GE thing but a proper base mounted one.
New suspension just standard B4's eibachs and OE mounts
New clutch release bearing cable etc
DS2500 pads on standard discs but really standard would be fine
Braided hoses
An ICV that works
Exhaust was a Jetex, was OK but rusted a bit. but getting a standard one these days probably difficult.
Solid rear mounts and a freshly refurbished beam
Standard alloys
P3 lights

Things i wouldn't have done on reflection:

Stuck with a standard airbox- completely pointless to upgrade
Billet flywheel in my opinion the revs used to drop really quickly when engaging the clutch- i wonder if this was contributing to stalling issues when coming to a stop.
Posted 10th Sep 2014 at 07:50
pug_306

Seasoned Pro

Location: Great Hockham

Registered: 28 May 2013

Posts: 1,593

Status: Offline

Post #14
Rebuilt rear beam
VTS Rack ( One of the best bolt on upgrades ive done
Lightened Flywheel
Miles Gear Rods

________________________________________

1998 Supercharged White Rallye
1992 205 GTi6
205 Turbo 340bhp
Posted 10th Sep 2014 at 08:54
aaron6

Seasoned Pro

Location: On the sofa in maidstone

Registered: 16 May 2006

Posts: 5,840

Status: Offline

Post #15
Mines handling lovely now it's got

Decent rubber beam mounts
Spa PSX all round
1" anti roll bar
KD upper strut brace
My own lower strut brace

The 13 row oil cooler was a worthwhile upgrade too.
Plus all the suspension is now new.

________________________________________

See the sheer power and might of the lesser known burrowing owl.



Posted 10th Sep 2014 at 10:16
gilesy

Seasoned Pro

Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

Status: Offline

Post #16
Folding the back seats down makes a difference
Posted 10th Sep 2014 at 12:04
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #17
Just buy a xsara.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Sep 2014 at 12:22
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #18
I've never driven a standard car but the handling of mine is incredible - that's running Bilstein B8's, Eibach Springs, solid beam mounts, rose jointed drop links, not sure on the rear beam but whilst firm its not horrendous and not too low either...

Posted 10th Sep 2014 at 14:26
webster

Seasoned Pro

Location: Colchester

Registered: 20 May 2007

Posts: 2,059

Status: Offline

Post #19
B8s with eibachs is a very nice setup on these, new standard stuff with eibachs isn't bad either.

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cress87 wrote:
I'm stopped for speeding on a daily basis but now the police are aware that I live for the 306 they dare not interfere, just sit in their cars quaking as I drive past.
Posted 12th Sep 2014 at 12:53
gwyn rallye

Regular

Location: Anglesey

Registered: 05 Jul 2007

Posts: 443

Status: Offline

Post #20
^ This. Instead of spending (lots) of money trying to get more power, Id always advise spending money on refreshing the suspension/ steering on these so they are tip top.

________________________________________

Bianca white 306 Rallye
Arctic blue Clio 182 FF
Alpine white 205 1.9 GTI
Posted 12th Sep 2014 at 22:28
woody.

Senior User

Location: London

Registered: 18 May 2009

Posts: 799

Status: Offline

Post #21
Xsara mist jets, best mod and cheap cheap!

6438 V8 is the part number from Citroen Yes
Posted 22nd Sep 2014 at 22:15
SmartyC

Regular

Location: Chepstow

Registered: 03 Nov 2013

Posts: 259

Status: Offline

Post #22
All good info, guys! My tyres, dampers, brakes, exhaust and washer jets are all sorted...

Might need a clutch next year, so will do the release bearing, engine/box bushes and maybe gear linkages then.

But I'll be watching this thread with interest...

Cheers!

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Smarty

My lil toy:
http://www.flickr.com/photos/martincurtisphotography/sets/72157640014140786/
Posted 22nd Sep 2014 at 23:01
eliotrw

Seasoned Pro

Location: Southwark

Registered: 18 Jul 2010

Posts: 4,864

Status: Offline

Post #23
Best cheap mods , everyone should do them

Xsara Mist Jets (so, so, so ,much better)
Mirror Tweeters from a 306 HDI (noticeably better, cost me 8 quid)
Miles Gear linkages (added bonus of better strength too)

Suspension wise I've gone for:
First of all everything was new and done at the same time, and everything was replaced.
B8's up front with Eibachs
A phillipm double tube strutbrace on the bottom
Refurbed beam with brand new 306hdi estate bars (21mm), 205 challenge 1038 dampers, Baker BM solid mounts.
Light 16x7 wheels with 205 45/16s on them

Basically now its got loads of grip, Corners like its on rails and is very adjustable.
Rear was set about -30mm I think.

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Ex- Phase 3 China GTi-6 T-Reg
Posted 25th Sep 2014 at 10:30
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #24
I've got a red Rallye and mainly used new OE parts on mine, but a few things I've changed from standard are:

Xsara VTS rack. Highly recommend this mod, the quicker rack makes the car feel much more pointy and responsive, especially hammering along B roads.

Van front P-bushes - an OEM Peugeot part but more solidly constructed of machined alloy than the original stamped steel bushes.

Strut brace - more chassis rigidity can't be bad. I used a KD racing one which can only be got second hand now, but it is the stiffest design (with the possible exception of Phillip M's, but not sure he's made any of these for sale?).

Citroen C5 wheels - the ones that look like steels but are alloy and only weigh 4.7kg each. I like the fact they go with the Rallye lightweight ethos, and the 106 Rallye had steels from new so they look at home. Lightness will help acceleration and economy, but not a night and day difference.

Black masked P3 headlights - another OEM+ type mod that updates the car and looks good but is not an obvious, chavved up type change. Lots of Rallyes have these now, and I think Pug dealers may have sold Valeo black mask headlights back in the day? The lighting output is a bit better than the P2 frosted numbers. I've also put Philips Vision Plus standard wattage bulbs in.

Undertray - I thought this would improve economy with better underbody airflow, but the difference is minimal.

I also changed some stuff in the interior, mainly to replace knackered gear knob and the fact I didn't like the rubber base spec Rallye steering wheel. So it's now got a leather P3 GTI6 steering wheel, and the OEM P3 gear knob and handbrake lever with the silver bits.

The rest of it I like as is, and is all reversible if so desired. The only other thing is I find the seats uncomfortable on long trips, because I'm tall. But changing a Rallye interior is regarded by many as heresy.


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Cherry Rallye SOLD

Posted 26th Sep 2014 at 13:40
pauldoubleyou

Junior User

Location: Glasgow

Registered: 13 Sep 2014

Posts: 78

Status: Offline

Post #25
Are the P bushes off a Berlingo? Where do they go?

Great tips

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Paul
Hiding with Pride
Posted 26th Sep 2014 at 11:14

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