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Author Subject: Max revs on stroked XU10J4RS?
henrik c

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Registered: 17 Jan 2008

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Post #1
Hello,

What is the max rev you would drive with on a stroked XU10j4RS engine, build like this:

98mm custom steel crank
87mm piston
High comp.
Jenvey trottlebodies
4-2-1 manifold

Cool

________________________________________

/Henrik C
Posted 14th May 2012 at 08:57
rich_w

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Location: Havant, Hampshire

Registered: 29 Jul 2004

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Post #2
With such a big stroke, IMO piston speed would be more of a concern before the valve-train.

On a standard (86mm stroke) I would say around 8500-9000 RPM would be your limit with the cast crankshaft and hydraulic cam followers.

Some people may think that's excessive, but I can only base it on my own experience, not rumours other people have heard.

You need to do some calculations and see what sort of piston speeds your getting with such a big stroke at say 8000 or 9000 RPM.

Make sure you use some good rod bolts as well!!

________________________________________

Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 14th May 2012 at 10:21
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #3
wherever it makes peak bhp Big grin cams will have a big bearing on where it makes the power as well as its basic geometry.

that is an epic crank, custom steel?

Tbh if you want an engine with dimensions similar to that I would use an EW12, they are 86x96 as standard! might give you some idea of how they'll behave, the EW12 on its standard inlet+exhaust makes 160 BHP @ 5500, and 160 lbft at 3800 IIRC, not sure of the curves but given the rpm and CC they are likely to be quite broad.

EW is bit lighter and stiffer bottom end than the XU Smile


9k is way too much for a pug hydraulic tappet for repeated use.

________________________________________

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Bring on the Trumpets.

Posted 14th May 2012 at 10:22
henrik c

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Post #4
rich_w wrote:

You need to do some calculations and see what sort of piston speeds your getting with such a big stroke at say 8000 or 9000 RPM.

Make sure you use some good rod bolts as well!!


Where do I fond a calculations machine?

Yes tjek for good rod bolts to...

________________________________________

/Henrik C
Posted 14th May 2012 at 10:33
henrik c

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Post #5
welshpug! wrote:
wherever it makes peak bhp Big grin cams will have a big bearing on where it makes the power as well as its basic geometry.

that is an epic crank, custom steel?

Tbh if you want an engine with dimensions similar to that I would use an EW12, they are 86x96 as standard! might give you some idea of how they'll behave, the EW12 on its standard inlet+exhaust makes 160 BHP @ 5500, and 160 lbft at 3800 IIRC, not sure of the curves but given the rpm and CC they are likely to be quite broad.

EW is bit lighter and stiffer bottom end than the XU Smile


9k is way too much for a pug hydraulic tappet for repeated use.


Currently my engine contains a crank from the EW12!
And the top got valves from the same engine (can't find the messurures from the valves!)

________________________________________

/Henrik C
Posted 14th May 2012 at 10:36
buzzbrightyear

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Post #6
what size engine capacity will this build be?

________________________________________

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Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 14th May 2012 at 10:43
rich_w

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Location: Havant, Hampshire

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Post #7
welshpug! wrote:


9k is way too much for a pug hydraulic tappet for repeated use.



As I said, I will base my posts only on my experience, not rumours from other people.

What experience do you have that forms the basis of your comment?

I have run some high-revving engines with hydraulic lifters, I know of a race car running 9,500 RPM on hydraulics, reliably. Remember, cam speed is half crank speed, so cam speed is 4,750 RPM.

People just assume that they can't do it, without actually testing anything.

Look at my old engine for example - that has been revved to 8,500 with the best part of 2 BAR of boost pushing the valves open - and there is still no valve float or hydraulic lifter pump-up. This is due to the low mass / intertia of the valve train components, and the fact these engines have extremely good double valve sprin gs as standard.

It's really frustrating - years ago people were trying to tell me the cast crankshaft is only good for 300 BHP, the exhuast manifold is restrictive, blah blah blah.

For the last few years i've been building 450-500 BHP engines, which are high revving, use the standard cast crankshaft, hydraulic cam followers, and standard exhaust manifold.

________________________________________

Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 14th May 2012 at 10:44
henrik c

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Post #8
buzzbrightyear wrote:
what size engine capacity will this build be?


43,5x43,5x3,14x98*4/1.000=2.329ccm

________________________________________

/Henrik C
Posted 14th May 2012 at 10:47
henrik c

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Post #9
What changes need to build mechanical valve lifters? Any pics how the proces is...

________________________________________

/Henrik C
Posted 14th May 2012 at 10:49
buzzbrightyear

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Post #10
Is that a 2.3 litre in simpletons language?

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 14th May 2012 at 10:50
henrik c

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Post #11
This company http://www.a-e.dk/ sells custom steel crank in sizes:
98mm
100mm
102mm

________________________________________

/Henrik C
Posted 14th May 2012 at 10:54
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #12
rich_w wrote:
What experience do you have that forms the basis of your comment?


Direct from talking to an engine builder, he has a few championships to his name and works with a few experienced race engine builders, so I'd trust their word Thumbs up

I guess the main difference is the time spent at that kind of rpm, with twice as much power getting to that rpm doesn't take anywhere near as long, but the OP is talking N-A not boost.

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Bring on the Trumpets.

Posted 14th May 2012 at 11:17
birk

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Post #13
What about the normal standard crank, lightended flywheel and pully, 86.5 pistons, standard head, standard size saanz rods, arp bolts ?

You think 8.5k would be safe ? or should i push it to 9k with my turbo setup?

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Dan
Posted 14th May 2012 at 13:03
stan_306gti6 Forum Admin

Location: Kent

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Post #14
birk wrote:
What about the normal standard crank, lightended flywheel and pully, 86.5 pistons, standard head, standard size saanz rods, arp bolts ?

You think 8.5k would be safe ? or should i push it to 9k with my turbo setup?


Dan - This is the setup that Rich was running at 8500rpm with no issues...Yes

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 14th May 2012 at 13:40
woody.

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Post #15
welshpug! wrote:
rich_w wrote:
What experience do you have that forms the basis of your comment?


Direct from talking to an engine builder, he has a few championships to his name and works with a few experienced race engine builders, so I'd trust their word Thumbs up


Maybe he's sweet talking you coz he fancies you? Just saying! LOL






or is it big bad BOB????
Posted 14th May 2012 at 17:06
stan_306gti6 Forum Admin

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Post #16
welshpug! wrote:
rich_w wrote:
What experience do you have that forms the basis of your comment?


Direct from talking to an engine builder, he has a few championships to his name and works with a few experienced race engine builders, so I'd trust their word Thumbs up


Rich asked what experience "you" had not other people you've talked to. No

So, to answer the question - none then. Wink


________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 14th May 2012 at 17:12
bigbadbowen

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Post #17
What point is Erving the sh1t out of the engine if peak power on the cam is say 8k ?

Or is that only for n/a ?

My old engine had a limit set to 8.2k as peak power was around that ? Any more was just wasting revs ? Dunno
Posted 14th May 2012 at 17:26
dav1

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Post #18
I like it when people talk from personal experience, and not other peoples words. I never think you get the full story.Smile Would be interesting to see the results of this engine.

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230bhp 205 gti6
Posted 14th May 2012 at 17:31
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #19
stan_306gti6 wrote:
welshpug! wrote:
rich_w wrote:
What experience do you have that forms the basis of your comment?


Direct from talking to an engine builder, he has a few championships to his name and works with a few experienced race engine builders, so I'd trust their word Thumbs up


Rich asked what experience "you" had not other people you've talked to. No


So in that context, what has Rich done with long stroke N-a engines??

I was passing direct info from an engine builder, not "rumours".

next we'll be hearing how Rich was right and Sodemo was wrong all along, they didn't need to put steel cranks in all those maxi and WRC engines, nor did they have to stick very long very expensive manifolds on them or solid tappets to get to 9k.

after all standard stuff will do the job just fine?

he's starting to sound like that B11BOB fella Laugh my ass off

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 14th May 2012 at 17:43
stan_306gti6 Forum Admin

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Post #20
You've got a good point Welshy. LOL

He probably hasn't done much in that context, however don't forget that Ash races his C38 powered boosted car and that's using a standard crank etc without issues. Yes

As for hydraulic tappets, they are good for about 9k I would say, but not all the time. I have been informed that if I wanted to run my engine higher than 8.5k for a long periods of time to go solid, but if it was only now and again it will be fine. Smile

________________________________________

"Supercharged - 454.1bhp/317.5lb/ft"
Peugeot 306 GTi-6
2000 (X), Moonstone Love
Posted 14th May 2012 at 18:21
bigbadbowen

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Post #21
Maxi engine revved to 11k Yes

Posted 14th May 2012 at 18:28
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

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Post #22
Good point Chris, that was evo2 308 @ 11k, 265 NM at something like 8900!

Even the BTCC engines had steel cranks in them and they revved nowhere near that, and they weren't even 250 bhp, was Richard Longman wrong as well?

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 14th May 2012 at 18:32
bigbadbowen

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Post #23
Welshy longmans knew exactly what they were doing Yes

Posted 14th May 2012 at 18:41
atterz

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Post #24
I dare say it was just overbuild in order to completely minimise the chances of failure, i may be wrong but thats probably what happened. Id assume that the forge item was also lighter reducing rotating mass and therefore even less stress!

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Posted 14th May 2012 at 18:42
bigbadbowen

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Post #25
The main reasons for using a solid instead of hydraulic lifter are:

1 - High rev reliability. At high engine speeds hydraulic lifters interfere with valve operation and account for the sudden and dramatic drop in power build up at a little over 6000 rpm. Look at any power graph for a CVH and see how strongly the curve climbs before drop-off occurs, then imagine projecting the power line at the same rate of climb for another 1000 rpm! A thousand extra revs may not sound like a lot, but even with a fairly standard road car the extra power generated can be quite significant.

2 - Positive Valve Opening. Even at lower revs a hydraulically operated valve suffers  from a “soft and soggy” opening operation. By replacing this with a positive mechanical lift, a more precise motion is achieved. This leads to a faster change in manifold vacuum, greater gas speed and ……...more power!

3 - Predictable Operation. Hydraulic lifters are subjected to large and frequent variations in oil pressure and temperature. Solid lifters are a known quantity that simplify valve operation and remove such variables.

4 - Weight and friction reduction. A solid lifter is 10% lighter than it's hydraulic counterpart, and given the overall weight of CVH valve train, this is an important bonus. Any loss of weight in this area will help with engine efficiency and life expectancy. Also, a hydraulic lifter exerts a constant pressure to the total circumference of each lobe base circle resulting in a certain amount of drag. A solid lifter does not contact the camshaft base circle, so internal friction is reduced.

Enough said now shut up and feck off Yes
Posted 14th May 2012 at 18:46

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