displaying posts 1 to 24 of 24

Author Subject: New exhaust! First test fit
devere

Senior User

Location: Saxtead

Registered: 16 Dec 2008

Posts: 810

Status: Offline

Post #1
Well, after my latest excursion into a ditch, the exhaust finally got too bent! Had taken a beating for a while now so this made me decide to finally sort a new one!

Here ar the pics of my first fitting. Not bad for a bit of cutting, and loosely fitting it on i thought... Obviousy clamps will be put at more suitable angle when finally fixed!








Posted 16th Jul 2011 at 23:16
smithers

Seasoned Pro

Location: Glasgow

Registered: 22 Nov 2004

Posts: 1,016

Status: Offline

Post #2
Is that just a straight pipe from the exhaust manifold? Crazy

Surely you will loose a lot of power with that and crate a lot of noise.

________________________________________

1997 Black GTi6
smithers205 at hotmail.com
Posted 16th Jul 2011 at 23:35
devere

Senior User

Location: Saxtead

Registered: 16 Dec 2008

Posts: 810

Status: Offline

Post #3
Its just straight pipe for now yes, a friend in Belgium has a genuine group A backbox lying around, so willhopefully have that ff him a some point soon! And at the moment it should be within the noise regs!
Posted 16th Jul 2011 at 23:39
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

Posts: 10,305

Status: Offline

Post #4
Back pressure didn't get a look in.

Those Arcan jacks are good.

________________________________________

  • Senior Test Automation Engineer for the 306GTi6 Owners Club Forum Wizard


  • Posted 16th Jul 2011 at 23:41
    bukosgti6

    Regular

    Location: leicester

    Registered: 14 Jun 2010

    Posts: 170

    Status: Offline

    Post #5
    i doubt that would be in the noise limit
    Posted 16th Jul 2011 at 23:42
    devere

    Senior User

    Location: Saxtead

    Registered: 16 Dec 2008

    Posts: 810

    Status: Offline

    Post #6
    bukosgti6 wrote:
    i doubt that would be in the noise limit


    depends what the noise limit is....
    Posted 16th Jul 2011 at 23:45
    gilesy

    Seasoned Pro

    Location: Greenwich - in that London

    Registered: 03 Apr 2006

    Posts: 5,133

    Status: Offline

    Post #7
    Farmer
    Posted 16th Jul 2011 at 23:47
    owain

    Seasoned Pro

    Location: Essex

    Registered: 20 May 2009

    Posts: 9,185

    Status: Offline

    Post #8
    No power or eardrums ftw!

    Seriously, just buy a proper one Yes

    ________________________________________

    Membership expiring soon, get in contact on our new little forum project.
    Posted 17th Jul 2011 at 17:46
    mattgti6phase2

    Seasoned Pro

    Location: inside my 6 abusing the tarmac!!

    Registered: 16 Jul 2010

    Posts: 2,371

    Status: Offline

    Post #9
    You will now have about 3bhp! People will hear you a million miles away and it will sound like your going fast until you roll by at 30mph. Should have put that on a corsa LOL

    ________________________________________

    Team Nile 6 Superman
    Team: 40.2 MPG Smile
    5 x a 306 owner!
    currently abusing type r's in a town near you ™ Wink
    I truely live for the 306 ®
    Build date: 29th October 1997 Wednesday's car
    midweek madness Tee hee
    Posted 17th Jul 2011 at 23:53
    lewisdmz

    Senior User

    Location: plymouth

    Registered: 25 Jul 2009

    Posts: 504

    Status: Offline

    Post #10
    Get a vid up of the sound hehe.
    Posted 18th Jul 2011 at 00:04
    devere

    Senior User

    Location: Saxtead

    Registered: 16 Dec 2008

    Posts: 810

    Status: Offline

    Post #11
    mattgti6phase2 wrote:
    You will now have about 3bhp! People will hear you a million miles away and it will sound like your going fast until you roll by at 30mph. Should have put that on a corsa LOL


    So my 1.4 Pug wont be going super fast then?
    Posted 18th Jul 2011 at 00:26
    mattgti6phase2

    Seasoned Pro

    Location: inside my 6 abusing the tarmac!!

    Registered: 16 Jul 2010

    Posts: 2,371

    Status: Offline

    Post #12
    quote:
    So my 1.4 Pug wont be going super fast then?


    No

    First rule of removing silencers and cats is to reduce the bore to make up for the loss in back pressure.

    I run a full stainless manifold back on my 6 with no cat 1 mid silencer which is pretty big and a rear silencer which is also pretty big. I had my bore reduced from the standard 2.5 inch bore to a 2.25 inch bore to compensate.

    You have to remember straight through boxes and or no boxes in your case allow the exhaust gases to escape alot quicker but without back pressure your losing soooo much power.

    Increasing bore sizes to gain power only works on engines with forced induction.

    ________________________________________

    Team Nile 6 Superman
    Team: 40.2 MPG Smile
    5 x a 306 owner!
    currently abusing type r's in a town near you ™ Wink
    I truely live for the 306 ®
    Build date: 29th October 1997 Wednesday's car
    midweek madness Tee hee
    Posted 18th Jul 2011 at 01:14
    kit

    Seasoned Pro

    Location: Location: Location:

    Registered: 22 Jan 2009

    Posts: 2,394

    Status: Offline

    Post #13
    That is going to sound and perform shit.

    ________________________________________

    Racing driver, fighter pilot, astronaut, compulsive liar.
    Posted 18th Jul 2011 at 01:30
    buzzbrightyear

    Seasoned Pro

    Location: hiding all receipts for car

    Registered: 09 Jul 2008

    Posts: 11,894

    Status: Offline

    Post #14
    Shame cos it looks
    Like You went to
    Some effort.

    ________________________________________

    andrew315rawson@live.co.uk
    Moonstone phase 7 gti6
    My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
    Posted 18th Jul 2011 at 04:51
    owain

    Seasoned Pro

    Location: Essex

    Registered: 20 May 2009

    Posts: 9,185

    Status: Offline

    Post #15
    buzzbrightyear wrote:
    Shame cos it looks
    Like You went to
    Some effort.


    It
    sure
    does.

    ________________________________________

    Membership expiring soon, get in contact on our new little forum project.
    Posted 18th Jul 2011 at 12:56
    sharvey44

    Senior User

    Location: East London

    Registered: 22 Feb 2010

    Posts: 795

    Status: Offline

    Post #16
    owain wrote:
    buzzbrightyear wrote:
    Shame cos it looks
    Like You went to
    Some effort.


    It
    sure
    does.


    Scaffold
    Pole
    Exhaust
    Nice
    Touch

    ________________________________________

    Ph2.5 Nile - Slowly trying to de-East London it and restore to former glory...
    Built on the 9 Febuary 1999 - Tuesday's car..is full of pace? Wink

    Currently looking slightly molested due to some c*nt trying to get into it.. Sad

    According to the forum Social Worker, because I work in IT, I am socially retarted..
    Posted 18th Jul 2011 at 16:34
    daveyboy

    aka Jim Davey

    Location: Southampton

    Registered: 01 Oct 2007

    Posts: 8,648

    Status: Offline

    Post #17
    Stick with it, once the backbox is on it I'm sure it will be a cracking system, no resonator box on it might make it a tad harsh to live with though Wink

    ________________________________________

    R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

    Some of my services: (See my for sale threads)
    Engine mount/chassis repair
    Solid Beam Mounts BACK IN PRODUCTION
    Harness bars
    Posted 18th Jul 2011 at 20:50
    phillipm

    Seasoned Pro

    Location: Rotherham

    Registered: 15 Oct 2006

    Posts: 20,607

    Status: Offline

    Post #18
    ^^What he said.

    I'd stick a resonator on though.

    ________________________________________

    - Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
    Email me!
    Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
    Posted 18th Jul 2011 at 20:58
    buzzbrightyear

    Seasoned Pro

    Location: hiding all receipts for car

    Registered: 09 Jul 2008

    Posts: 11,894

    Status: Offline

    Post #19
    sharvey44 wrote:
    owain wrote:
    buzzbrightyear wrote:
    Shame cos it looks
    Like You went to
    Some effort.


    It
    sure
    does.


    Scaffold
    Pole
    Exhaust
    Nice
    Touch
    Sad

    That
    Happens
    A
    Lot
    When
    Using
    Internet
    From
    I
    Phone

    ________________________________________

    andrew315rawson@live.co.uk
    Moonstone phase 7 gti6
    My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
    Posted 19th Jul 2011 at 04:06
    welshpug!

    Capt Pedantic

    Location: Bigend, Wales.

    Registered: 27 Mar 2007

    Posts: 25,817

    Status: Offline

    Post #20
    he's just doing it to fit in with the other Belgians LOL

    ________________________________________

    need a part number? get on here - http://public.servicebox.peugeot.com

    Bring on the Trumpets.

    Posted 19th Jul 2011 at 15:37
    dragoon

    Seasoned Pro

    Location: Ghent - Belgium

    Registered: 30 Dec 2008

    Posts: 1,071

    Status: Offline

    Post #21
    Oi!

    On the other hand, I drive mine daily with only a Devil backbox, so it's doable Razz
    Very loud and sharp sound, way over noise regs too!
    Definitely a loss in torque, meaning you'll have to rev the shit out of it.

    Who's the Belgian guy you know if I may ask?

    ________________________________________

    Team Wheelwhore
    Team Limited Edition

    Astor 306 Francorchamps RIP
    Virtual Blue 208 GTi

    quote:
    I Love this place. So many illiterate deluded fool's acting 'ard . . . and so many literate intelligent people to rip them apart and knock them back down again . . . ahh Cool
    Posted 19th Jul 2011 at 23:34
    devere

    Senior User

    Location: Saxtead

    Registered: 16 Dec 2008

    Posts: 810

    Status: Offline

    Post #22
    So by adding a silencer its going to make huge gains is it? I think if i can aim somewhere in the region of 0.2psi or below of back pressure, then that will be sufficient! Anything over that is likely to produce a minimal loss of power, depending on just how much of it there is.

    It is exhaust gas velocity that is the difference between making power or not, if i used a 5 inch bore system, id end up with the gas just hanging round! Im pretty sure its going to be moving along at a fair rate of flow as it is.

    As for the time taken, that took me less than an hour putting that together, was only 3 cuts to make, then slot it all together.
    Posted 20th Jul 2011 at 00:45
    ruan

    Junior User

    Location: Truro

    Registered: 17 Sep 2009

    Posts: 64

    Status: Offline

    Post #23
    It won't make a dent in top end power I'd doubt...

    Backpressure is there to help low down torque, due to valve overlap at low RPMs, most of the mixture gets blown out the exhaust, backpressure is there to help keep the pressure up in the exhaust, so it doesn't blow as much out at lower RPMs, thereby increasing torque. When you're "on cam" - that's where the inertia of the air filling the cylinders enables the cylinders to fill a wee bit more than would normally be possible...

    Obviously your loss of velocity will prevent as good scavenging from the cylinders, but I doubt it'll impact enough to counter the gains at high RPMs from the lack of backpressure leaving exhaust gasses in the cylinder.

    This is how I've always understood it. Amirite?
    Posted 8th Sep 2011 at 17:47
    jägertom

    Newbie

    Location: Throwing parts at a hungry Pug

    Registered: 10 Mar 2010

    Posts: 43

    Status: Offline

    Post #24
    Yes, to a certain degree, but as with most things to with the complexities of IC engines - there's more to it than can realistically be explained in a forum post, and there will always be those you believe you need backpressure for torque and other such things such as overheating ex' valves. (And to a certain extent they're right, it can affect drivability)

    Speaking in general, the exhaust manifold ("banana bunch" ) geometry affects your scavenging effect the most, whereas your exhaust's main tube geometry has most effect on the backpressure produced by the system as a whole.

    One of the important things to remember about backpressure is that really, there's no constant pressure - just pulses blasting around the manifold from the other cylinders, it's a load of spikes. The idea is to tune your exhaust so that these pressure spikes (and corresponding pressure dips ) help to a) suck the dead-volume exhaust out of the next exhausting cylinder, and b ) help draw in the fresh charge. Also if you've got a turbo, you can funnel these pulses in pairs to the turbine wheel, which gives better performance. Google 'twin scroll turbo' images to see manifolds which pair cylinder pulses and feed them to the turbo.

    Once you start looking for maximum power, you want your banana bunch you give you a nice scavenge effect at your target power band (when you're "on-cam" ), and then you want as little back pressure as possible after that so you have as little tube length as you can get away with.

    The engine releases a certain amount of energy from the fuel. The less of this energy you use trying to push gas down tubes, the more makes it to the road.

    Take a look at an F1 exhaust. Banana bunch to atmosphere, cos all they care about is maximum power, drivability comes a close second.

    Been designing engines for Cummins for the past year btw Smile

    Edit: To get rid of accidental smileys!

    ________________________________________

    Feelin so fly like a Gti6 Ninja
    Team >160,000mi Sad
    Posted 10th Sep 2011 at 16:32

    All times are GMT. The time is now 10:50

    The Peugeot GTi-6 & Rallye Owners Club - ©2024 all rights reserved.

    Please Note: The views and opinions found herein are those of individuals, and not of The Peugeot 306 GTi-6 & Rallye Owners Club or any individuals involved.
    No responsibility is taken or assumed for any comments or statements made on, or in relation to, this website. Please see our updated privacy policy.