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Author Subject: remote m/c reservoir?
rallyeash

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Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

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Post #1
ive got a clearance issue with the brake reservoir on my 205 with the cage thats been welded in.
cutting a long story short i bought a compbrake bias pedal box which is the worst £170 ive spent, it didnt fit atall and sold as a direct replacement.i spent many hours making it fit and on the phone to compbrake but they dont really want to know about it.
ive got it to fit but still not very happy with the overall quality with the whole product and being such an important part i dont want to take any chances so im left with two options.

A. buy another pedal box but a decent more expensive item.

B trying to use my standard servo setup but with a remote reservoir like on a pedal box similar (easier cheaper option)

clearance issue with standard servo pedal box fitted


standard m/c with bulky reservoir



this m/c is from my bias pedal box, i need somthing like this i believe but with the ability to fit a standard servo and run 2 ports minimum



any help would be great!
thanks Ash

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Apr 2010 at 00:59
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rallye1999

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Registered: 05 Jul 2009

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Post #2
Standard elise / vx220 one? I'll go take a pic
Posted 27th Apr 2010 at 02:38
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rallyeash

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Location: Devizes

Registered: 11 Dec 2006

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Post #3
thanks, ive got an idea on how i can remote mount the reservoir on the standard m/c.

get a machinest i know to spin up some outlets the same as whats on the bottom of the reservoir and on the other end have some 5/16 hosetails at 45 degrees which i can slip a fluid resistance hose on. use the small remote reservoir pots with hosetail ends on(happen to have a pair) and mount them on the bulkhead. then just jubilee clip the hoses on tight. job jobbed... in theory

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Apr 2010 at 02:46
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rallyeash

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Location: Devizes

Registered: 11 Dec 2006

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Post #4
just seen that type setup, if the m/c bolts upto my servo and the m/cis big enough to run my 266mm 4 pots could be onto a winnerSmile

m/c in question

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Apr 2010 at 03:00
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rallye1999

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Registered: 05 Jul 2009

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Post #5
couple more pics



Posted 27th Apr 2010 at 03:04
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rallyeash

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Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

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Post #6
thanks, im going to pop into vauxhall and see if i can order up just the little adaptors between the pipe and the m/c if there the right size should be nice and easy...

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Apr 2010 at 22:40
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rallye1999

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Registered: 05 Jul 2009

Posts: 717

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Post #7
want me to measure them?
Posted 27th Apr 2010 at 23:13
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rallyeash

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Registered: 11 Dec 2006

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Post #8
thanks for the offer bud but i popped into vauxhall yesterday and ordered a pair up, at the grand total of £3.53. Smile

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 1st May 2010 at 14:47
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spiky

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Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

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Post #9
can you let me know your findings please Big grin

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Posted 1st May 2010 at 16:49
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phillipm

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Location: Rotherham

Registered: 15 Oct 2006

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Post #10
Don't know if you'll get the res. above the servo or not, but if you have to mount it lower you'll probably want a couple of these in the line:



They put a light (2psi) pressure in the circuit to stop the fluid draining back.
(Guess who got shiny parts today LOL )

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Posted 2nd May 2010 at 05:50
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spiky

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Post #11
why not just tap some threads into the MC?

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 2nd May 2010 at 17:23
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rallyeash

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Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

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Post #12
im hoping i can mount the res above the servo either to the top if the bulkhead or to the part of the cage above,
what price do those inline wilwoods come in at?

spiky, it did cross my mind but may get swarf inside easily, also if the vx220 are the right size they will pop in nice and cuts out loads of hassle, will let you know. picking them up on sat a.mBig grin

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 4th May 2010 at 01:35
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rallyeash

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Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

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Post #13
the bits came into vauxhall yesterday and collected today, and guess what.... fitted perfectly, leave the rubber seals in there and with a small squirt of wd40 they slipped in fine, im not sure if they have sealed as the circuit is still dry but i cant see any reason why not, will get some pics next time im there for those who are intrested. next thing is to find where to mount the reservoir pots..

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th May 2010 at 02:34
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spiky

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Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

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Post #14
Pics dude, mount the under the drivers side scuttle panel Smile

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 13th May 2010 at 02:36
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rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline
Post #15
good idea, just could be a pain for topping up?
will have a butchers tomoro and get some pics

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th May 2010 at 02:59
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spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

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Post #16
Nope, will be simple, Smile

seen it done a few times Smile

________________________________________

Do you need a 205 > 306 gti6 plug and go engine loom? PM ME

TORQUES for all your braided fuel line needs

MY YouTube Videos'

SUPERCHARGED 205 GTI6.... are you Fooking nuts!.... ummmm YIP Smile

268+BHP and 860kg = FUN
Posted 13th May 2010 at 03:20
Profile
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline
Post #17
as requested...


________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 18th May 2010 at 02:26
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