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Author Subject: andys reborn 6
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #101
Excellent workCool

Could you do me a favour please?Smile

On the Rallye matrix you have been supplied can you undo the bolts that hold the two halves together and see if there is some sort of seal inbetween please?
Got a leak on mine from that joinAngry
Looks like matrix needs to come out to get to the bolts tooRoll eyes

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 3rd May 2011 at 02:48
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

Status: Offline

Post #102
coskev wrote:
Excellent workCool

Could you do me a favour please?Smile

On the Rallye matrix you have been supplied can you undo the bolts that hold the two halves together and see if there is some sort of seal inbetween please?
Got a leak on mine from that joinAngry
Looks like matrix needs to come out to get to the bolts tooRoll eyes

i will look for you today mate, if you need a new one you can have this for £25 delivered.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 8th May 2011 at 12:27
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #103
buzzbrightyear wrote:
coskev wrote:
Excellent workCool

Could you do me a favour please?Smile

On the Rallye matrix you have been supplied can you undo the bolts that hold the two halves together and see if there is some sort of seal inbetween please?
Got a leak on mine from that joinAngry
Looks like matrix needs to come out to get to the bolts tooRoll eyes

i will look for you today mate, if you need a new one you can have this for £25 delivered.


ThanksCool

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 9th May 2011 at 02:27
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #104
ive managed to get a few hours today and wired and plumbed the boost gauge in fully, finished the slimline fans wiring and finished the tps wiring.
connection for boost gauge:

i drilled a hole through the bulkhead and also used lots of silicone sealer inside and out the car to stop any water getting through at all:




i think the gauge looks shit at night and i plan to change it, ill go get a pic tmmrw..

heres the finished throttle body wiring:

the thing with wiring is after you have done it you always think of a better way to route eg.

heres the fan wiring, i used some tiewraps with a clip on to hold to the body that i got from pug:


________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 27th Jun 2011 at 04:44
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #105
ive also fitted the interior but not sorted the airbag lights yet, fitted new door check straps so no more creaking and ground the adapter back off the charger ready foir another welding on and ive got a problem where the sidelights come on with the ignition.
i need a bulb from behind the heater control panel, i cant find them at halfords, will this be a pug part?
coskev ive just remembered to looka at the matrix for you, do you still need me to look?
and i noticed these weird army looking moths having it up the arse the other day on my garage wall

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 27th Jun 2011 at 05:04
gilesy

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Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

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Post #106
EFA Thumbs up

Posted 27th Jun 2011 at 05:05
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #107
gilesy wrote:
EFA Thumbs up


LOL I'm not sure if that should mean time spent or money spent.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 27th Jun 2011 at 15:33
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #108
had the adapter welded on today:




just need to finish this bit off now:

which i think im going to have to take the car somewhere for it done. lets see what happens next week with it. would be nice to get it running by next weekend.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 2nd Jul 2011 at 01:54
buzzbrightyear

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Registered: 09 Jul 2008

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Post #109
brakes bled up using halfords racing fluid,it was not cheap either, i ran loads through aswell, gave the system a really good flush through, thanks to my lovely assistant katie. then refitted the strut brace.
philip m droplinks fitted

and got a pipe welded to the intercooler and a bead fitted on the other end,


its probably not noticable in the pictures but ive moved the intercooler towards the drivers side by about 6mm, and painted the brackets.
now ive got to go and collect the intercooler again as ive had the other side tacked on, got to check the angle is good to go up towards the charger outlet then take back and get welded up fully.
ordered some bulbs for the heater control panel and a new fag lighter also.
ive tried fitting a 16 row 235mm oil cooler but there isnt room with out cutting/ chopping and bashing and banging, and i dont really want to do that so ive got another plan for a 115mm 19 row cooler instead but thats at a later date after ive got her tested and insured.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 7th Jul 2011 at 15:22
friar241

Newbie

Location: Wednesbury

Registered: 01 Nov 2010

Posts: 15

Status: Offline

Post #110
Excellent work mate and you can tell no money has been spared on it at all.

Looks immaculate though and by god are you patient, lol
Posted 7th Jul 2011 at 19:14
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #111
thanks friar, yes i havent spared much on it thats why its taken me so long, but im getting impatient now.
boost pipes should be back tommorw, ive then got to mark a final position before welding onto the charger outlet and making another pipe up ready for welding. it would be nice top have the boost pipework fitted for the weekend, so ive been making some preparations today ready for starting, ive drained the fuel tank as its been sat in there for a while now, took 7 litres out, and i changed the fuel filter and fitted a new genuine filter strap, ive also drained the oil which looked proper clean anyway and changed the filter which was empty, must be as the cars been stood, it must of gone back down the sump.
ive fitted the new clock and heater panel bulbs and a new fag lighter, that all works good and now im trying to work out if ive missed connecting a plug behind the dash.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 8th Jul 2011 at 00:58
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #112
Keep up the good work Thumbs up
I have been looking at getting some of them bilsteins with 60mm springs, are they any good?

________________________________________


Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 8th Jul 2011 at 17:23
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

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Post #113
i have the 30mm eibach springs, theyre ment to be good but ive yet to test it.
and im still waiting for the welder to ring, its going to be probably atleast tuesday/ wednesday till i start it now Sad

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 9th Jul 2011 at 00:51
buzzbrightyear

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Location: hiding all receipts for car

Registered: 09 Jul 2008

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Post #114
a few bits for the fuel supply, just need some fuel pipe and can get the swiwrl pot and bosch 044 plumbed in:



still no sign of my pipes yet, the welders been busy, and as i knocked him down a bit of money he probably hasnt put it top priority now :-(
looking at the new intank fuel pump it looks to me like the wiring is in submerged with the fuel Crazy , until i open tank and replace i wont know for sure though.
fixed my dash illumination problem out, was a missing fuse in the end.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 12th Jul 2011 at 06:20
buzzbrightyear

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Location: hiding all receipts for car

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Post #115
got the intercooler back:


now if the pipe is welded on in exactly the right place and angle i marked it at then its finished and i can bolt it up for good but if it isnt then its going to fowl the rad pipe or oil filter or powersteering pump or alternatorLOL and will have to be cut off and redone :-( .

this is the pipe ive made out of 180 bend and some straight, its for the charger outlet and it took a bit of thinking to get it right, its 69 degrees:

this now needs a straight welding on it with a bead at the correct angle to eventually meet with the intercooler pipe with probably 2 silicon joins inbetween.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 13th Jul 2011 at 01:46
clen666

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Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

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Post #116
Sorry to hear that, maybe working on the car will give you something to focus on and help you get through it Smile

________________________________________

Team 'unintentional rat look'
Posted 25th Jul 2011 at 15:20
buzzbrightyear

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Location: hiding all receipts for car

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Post #117
hi, i took your advice today and seeing the pipework coming closer cheered me up a bit, i was making real progress till charly told me hed put the poster up on the kitchen wall with this:

i then noticed one of the dogs had chewed up a full 20 pack of embassy no1`s and left me with 2 that wasnt chewed and soggy LOL .
anyway after trial fitting the bend ive made to go on the charger i wasnt too happy with the intercooler pipe i had welded on last, it just wasnt quite long enough, so i cut it in half, and cut up a load of different length pipes to try in, i first tried with a piece to lengthen it by 15mm, i taped it together to trial fit it:


it meets up like this:


after taping another piece to the charger bend it meets like this:


looks pretty good except the angle is wrong and it needs the gap closing up where the the silicon hose will go.
nice to see it coming together and now seems a lot clearer than when i first started with it.
the main thing i have to do now is get the angle right and theres loads of different ways i could do it but once ive done that i can mark it all up and take it for final welding.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 27th Jul 2011 at 02:55
buzzbrightyear

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Post #118
right ive got my head around it now, ive worked out how im going to do it and have 1 pipe to cut at the meausrments ive worked out and then take for welding up.
it started out an impossibilty for me to work out and was so frustrating, now i actually enjoy it and could do it again easy.

im having a long pipe welded onto the charger bend and 1 hump connector, it will go right down near the power steering pump, the only way to fit charger would be to remove the rad, or atleast lean the rad back a little, but i wont have no silicon hose touching the small rad pipe or the p/s pump atleast, as i dont want to cut anymore of the outlet bend as the further into the bend you go the less round the pipe will be hence harder to weld nicely.



just got a pice to cut to fit in here:



annoying thing:

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 30th Jul 2011 at 02:34
mike rallye

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Location: mold

Registered: 03 Sep 2008

Posts: 1,618

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Post #119
coming on nicely. the dog looks cute what bread is it?
Posted 30th Jul 2011 at 02:55
mattyrallye

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Location: gillingham

Registered: 02 Nov 2007

Posts: 1,202

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Post #120
What hose clips you going to use to hold the silicone hose on with?

________________________________________

Previous china gti6 and Rallye owner.

Now a proud Astor Gti 6 owner.

Missing he BMW already...
Posted 30th Jul 2011 at 03:32
midlife

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Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #121
mike rallye wrote:
coming on nicely. the dog looks cute what bread is it?


Warburton or possibly even HovisDunno

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 30th Jul 2011 at 03:53
gilesy

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Location: Greenwich - in that London

Registered: 03 Apr 2006

Posts: 5,133

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Post #122


If you were a woman would you put dog food on your fanny and then let your dog lick it off?
Posted 30th Jul 2011 at 04:16
buzzbrightyear

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Post #123
Thanks for replies, dogs bread is a pug and is cute if you dont mind hairs everywhere lol.
And if you was a woman would you even let dog food touch your hand, horrible smelly stuff, how they eat it I dont know lol

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 30th Jul 2011 at 17:15
buzzbrightyear

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Post #124
I'm using mikalor clamps for the silicones, i think there's a pic somewhere further up with some on near the inlet manifold.
I'm only having 3 silicon connectors, so 6 clamps, the rest is hardpiped

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 30th Jul 2011 at 17:16
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #125
Car now has a working rear wiper motor and a new in tank fuel pump. The front wipers have decided to work properly now as before they stoop as soon as you turned them off, now they go back to rest position.
And I've put 40litres of v power in there, only says half a tank so i hope the new sender unit on the pump is ok.

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 30th Jul 2011 at 22:40

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