displaying posts 76 to 100 of 485

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Author Subject: My Rallye - V6 install page 3
lukejenks101

Seasoned Pro

Location: Bristol

Registered: 15 Mar 2008

Posts: 5,694

Status: Offline

Post #76
Yes i may be useless but what did you want to ask about? LOL

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Posted 4th Jan 2010 at 04:12
clen666

Seasoned Pro

Location: Co. Durham

Registered: 12 Feb 2009

Posts: 2,401

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Post #77
lukejenks101 wrote:
Napoleon dynamite Welshpug (right)


LOL

Good to finally put a face to some of the regulars

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Posted 4th Jan 2010 at 04:13
stu

Seasoned Pro

Location: Milton Keynes

Registered: 22 Aug 2006

Posts: 5,525

Status: Offline

Post #78
Good work lads, seems to be coming along nicely. Cool

Wish I had a workshop like that to play in. Sad
Posted 4th Jan 2010 at 04:26
thugpuggin

Seasoned Pro

Location: Bristol

Registered: 10 Apr 2004

Posts: 26,784

Status: Offline

Post #79
clen666 wrote:
Good to finally put a face to some of the regulars


Well most of my face is cambelt cover Laugh

Adam cheers for the Subway lunch Thumbs up, not quite the savaloy and chips we left to get but non the less hit the spot.

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Posted 4th Jan 2010 at 04:27
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,282

Status: Offline

Post #80
Oi oi saveloy! LOL
Posted 4th Jan 2010 at 04:55
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #81
You can't buy the old style cambelt setup from Peugeot now, just the new one that has to use a different water pump. Interestingly Peugeot are very nearly the cheapest for the clutch, but I'm getting a Gates Laguna/Clio belt kit off ebay for

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Nothing to see here
Posted 4th Jan 2010 at 14:54
rallyestyle

Seasoned Pro

Location: London

Registered: 23 Jul 2003

Posts: 14,990

Status: Offline

Post #82
Looking good Adam Thumbs up Will be interesting to see how this shapes up to the orginal, it will sound cracking for sure Devil

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Just Drive It
Posted 4th Jan 2010 at 15:14
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #83
what price did Peugeot give you for the clutch? its

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Posted 4th Jan 2010 at 15:19
adam b

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Location: The Nam

Registered: 24 Jan 2006

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Post #84
Its the same clutch but has an option to return your old one back to them. It was

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Posted 4th Jan 2010 at 16:35
marksorrento205

Seasoned Pro

Location: Airborne in the lanes

Registered: 26 Aug 2008

Posts: 2,221

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Post #85
Tesstuff got a gen pug later type cambelt kit of ebay cheap. Worth a look. Is that clutch inc discount? When I got a qoute for one last week it was more than that for a recon one

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Posted 4th Jan 2010 at 16:49
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #86
Current Parts list:

6x Plugs
Inlet manifold gasket
Crank oil seal (might as well)
Flywheel (bolts + plate are the same as auto)
Gearbox
Gearbox mount + spike
D9 Cambelt kit (belt + pulleys and tensioner)
D9 water pump
Coilpack bolts (muppets had rounded them off)
Driveshafts
Rear engine mount and driveshaft bearing
Diff oil seals.
Gearstick + cables
Paul's ally top mount adapter plate

Christ on a stick thats a lot of stuff LOL

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Posted 4th Jan 2010 at 16:52
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #87
markrallye wrote:
Tesstuff got a gen pug later type cambelt kit of ebay cheap. Worth a look. Is that clutch inc discount? When I got a qoute for one last week it was more than that for a recon one


Mine is a dayco / INA cambelt kit from GSF. Worked out at

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Posted 4th Jan 2010 at 16:54
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #88
wooohhooo shiny shit to play with! LOL

shame the 306 is at the back of the unit, would have bought the pressure washer over to clean the engine and bay Doh

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 4th Jan 2010 at 17:02
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #89
Its not really a problem as I can squeegee it to the door anyway. In fact might get some of the other crap off the floor at the same time.

Go get your car fixed you!

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Posted 4th Jan 2010 at 17:04
rallyestyle

Seasoned Pro

Location: London

Registered: 23 Jul 2003

Posts: 14,990

Status: Offline

Post #90
I may have missed it but what box are you using with it adam?

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Just Drive It
Posted 4th Jan 2010 at 17:10
cosmic spanner

Moral objector

Location: North London

Registered: 11 Oct 2004

Posts: 10,399

Status: Offline

Post #91
rallyestyle wrote:
I may have missed it but what box are you using with it adam?


+6

was just wondering the same thing..

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Posted 4th Jan 2010 at 17:12
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #92
Its a coupe ML 5 speeder, not the auto Smile

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Posted 4th Jan 2010 at 17:18
rallyestyle

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Location: London

Registered: 23 Jul 2003

Posts: 14,990

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Post #93
adam b wrote:
Its a coupe ML 5 speeder, not the auto Smile


Good good, cant imagine an auto Rallye LOL

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Just Drive It
Posted 4th Jan 2010 at 17:25
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #94
I'm not sure it would fit actually. Wouldn't have the clutch issue to sort Hmm

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Posted 4th Jan 2010 at 17:46
miles

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Location: Ringwood

Registered: 28 Dec 2002

Posts: 3,433

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Post #95
I do a hard rubber mount/bush for these, Has to be custom fitted thou due to the castings and cheap too

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Posted 4th Jan 2010 at 19:16
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #96
Ok Miles, I may well be in touch.
Having the flywheel looked at when it arrives to see if it needs skimming or can have any meat taken off easily without weakening it. Should have somewhere local to get the shafts done as well, will find that out later (there are a couple of options).

Also trying to find out how much to advance the cams without causing any damage. Bit more torque wouldn't do any harm.

Parts should be mostly all arriving tomorrow Smile

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Posted 5th Jan 2010 at 23:48
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #97
No bloody post due to the snow, or deliveries into GSF. However Peugeot had everything bar one part and thats now having to come from France.

Apparently not many people need V6 Gearbox mount parts LOL

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Posted 6th Jan 2010 at 23:47
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,282

Status: Offline

Post #98
We need pics! Hyper
Posted 7th Jan 2010 at 00:25
thugpuggin

Seasoned Pro

Location: Bristol

Registered: 10 Apr 2004

Posts: 26,784

Status: Offline

Post #99
roland rat wrote:
We need pics! Hyper


+4.256789

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Joint Kent Leader

Posted 7th Jan 2010 at 00:43
adam b

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Location: The Nam

Registered: 24 Jan 2006

Posts: 12,828

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Post #100
I will update this post as I weigh things...

ML5 Gearbox - 50.5kg with selector fork
GTi6 Gearbox - 40.2kg with selector fork

GTi6 Inlet Manifold Complete - 9kg
GTi6 Exhaust Manifold - 5.7kg
V6 Inlet Manifold Complete - 6kg

GTi6 engine with plugs, cambelt aux tensioners, PAS + alternator, flywheel and clutch (no wiring, most water hoses) - 145kg
V6 - too heavy for the scales (over 150).

V6 Standard Flywheel - 8.1kg (mine is expected to be about 7kg - safety first!)
V6 Standard Clutch - 7.2kg

Not easy to weigh the driveshafts but as standard I would say there is about 3kgs more on the V6 ones. Most of that is the outer cv joints. Mine are likely to be lighter as they will be a hybrid.

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Posted 10th Jan 2010 at 00:36

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