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Author Subject: 2.2 bottom end work
matty_rallye

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Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #1
Back in march i had a fair amount of engine work done on the 306 ( cams, bodies, management, valve springs etc) can be found here! Clicky.

Now im getting the bottom end of the engine built up to a decent spec which should hopefully be quite successful. I have managed to source a 2.1 xu 406 crankshaft which will be fully balanced. Also 87mm pistons will be fitted which will take the cc to 2187. Obviously the block will be re-bored.

Again Sandy is doing the engine work so should all be spot on. Hopefully by early in jan the work should be done so hoping for some good gains as im told the head on the gti-6 will work well with the increase in cc!

________________________________________

2.1 16v 306 Rallye.
Posted 14th Dec 2007 at 02:58
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dixon

Regular

Location: Chippenham

Registered: 08 Dec 2005

Posts: 167

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Post #2
Looking forward to seeing this mate! Any ideas on bhp and torque you'll be expecting?
Posted 14th Dec 2007 at 15:55
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rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

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Post #3
excellent, the work looked very tidy last time, get some pics up when you get yourself sorted Yes

________________________________________

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306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
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Posted 14th Dec 2007 at 16:06
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matty_rallye

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Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #4
Yea should hopefully show some good gains in torque and bhp, unsure on the amount of torque that will be gained but bhp wise im hoping for between 190-200 at the wheels, dont know if its being a bit too optimistic but i can hope!

________________________________________

2.1 16v 306 Rallye.
Posted 15th Dec 2007 at 03:07
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mugen_power

Seasoned Pro

Location: Honiton

Registered: 06 Aug 2006

Posts: 2,273

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Post #5
Can't wait to see this either, when I last saw it at Castle Combe, it certainly looked rapid and sounded amazing.

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rikky wrote:
there are no pictures of breasts or meatwallets anywhere so it is bringing nothing to the table, so to speak
Posted 15th Dec 2007 at 03:20
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matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #6
Ah yea i remember you saying then. Hopefully be back on at spring action day again Wink

________________________________________

2.1 16v 306 Rallye.
Posted 15th Dec 2007 at 04:03
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rich_w

Seasoned Pro

Location: Havant, Hampshire

Registered: 29 Jul 2004

Posts: 5,412

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Post #7
Bolt on a charger too Whistle

2.2 supercharged would be awesome Cool

________________________________________

Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 15th Dec 2007 at 18:52
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fletch

Track Head

Location: The nearest Shell garage

Registered: 12 Jun 2004

Posts: 12,273

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Post #8
rich_w wrote:
Bolt on a charger too Whistle

2.2 supercharged would be awesome Cool





Whistle
Posted 15th Dec 2007 at 19:01
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rich_w

Seasoned Pro

Location: Havant, Hampshire

Registered: 29 Jul 2004

Posts: 5,412

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Post #9
fletch wrote:
rich_w wrote:
Bolt on a charger too Whistle

2.2 supercharged would be awesome Cool





Whistle


Laugh my ass off

________________________________________

Contact Details:

rich@lynxpowerengineering.co.uk
07732 822546

Posted 16th Dec 2007 at 16:29
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matty_rallye

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Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #10
2.2 charged would be awesome. Would also be very difficult with the bodies and also cost me a fair bit, would be nice to afford it tho Sad

________________________________________

2.1 16v 306 Rallye.
Posted 16th Dec 2007 at 17:38
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felix

Junior User

Location: Gloucester

Registered: 03 Aug 2007

Posts: 56

Status: Offline
Post #11
What model of 406 was this crank from?,
Sounds like it will be a nice engine when done, especially with Sandy on the job, turns out some sweet engines!
Posted 17th Dec 2007 at 02:26
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felix

Junior User

Location: Gloucester

Registered: 03 Aug 2007

Posts: 56

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Post #12
Just been looking on Autotrader, was it from one of the TD versions?

Might be a stupid question, but wont the compression ratio be increased due to the longer throw of the crank to gain the extra cc's?
Posted 17th Dec 2007 at 02:32
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matty_rallye

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Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #13
Yes the crank is from a 2.1 td engine that was used in the xantia and also the 406. Got it from ebay for £80 delivered, won the engine complete and got the chap to remove the crank and send it and he kept the rest!

Yes i would have thought cr probably will change as there is a longer stroke on the crank and the block is being rebored for the larger pistons.

________________________________________

2.1 16v 306 Rallye.
Posted 17th Dec 2007 at 02:44
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petegti6

Seasoned Pro

Location: Solihull & Market Harborough

Registered: 09 May 2006

Posts: 12,046

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Post #14
Cool

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Posted 17th Dec 2007 at 06:25
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Plex

Newbie

Location: Trinidad & Tobago

Registered: 14 Jan 2007

Posts: 36

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Post #15
rich_w wrote:
Bolt on a charger too Whistle

2.2 supercharged would be awesome Cool


what kind of hp we looking at with that upgrade?
Posted 17th Dec 2007 at 09:12
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matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #16
what you mean with a charger?

________________________________________

2.1 16v 306 Rallye.
Posted 17th Dec 2007 at 14:11
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ry

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Location: Burton / Derby

Registered: 06 Jun 2007

Posts: 1,415

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Post #17
Plex wrote:
rich_w wrote:
Bolt on a charger too Whistle

2.2 supercharged would be awesome Cool


what kind of hp we looking at with that upgrade?


too much power for a FWD car. LOL

________________________________________

Turbocharged Honda Integra Type R DC2
Posted 17th Dec 2007 at 18:33
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matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

Status: Offline
Post #18
Also too much money for my wallet Wink

________________________________________

2.1 16v 306 Rallye.
Posted 17th Dec 2007 at 19:14
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matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #19
Bit of an update!

Sold the KMS ecu, loom etc on ebay last week. Have been looking for DTA for a while and one came up which i won for £380 which i was pretty chuffed with. Main reason for change is that the DTA is far easier to get mapped and setup correctly.

Head is off engine and block removed. Now i believe it is waiting to be sent to be decked and bored.

________________________________________

2.1 16v 306 Rallye.
Posted 6th Jan 2008 at 17:19
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spiky

Seasoned Pro

Location: Cardiff

Registered: 13 Oct 2006

Posts: 2,310

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Post #20
cool, cant wait to see the results, maybe a future mod for me Big grin

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Posted 9th Jan 2008 at 04:03
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matty_rallye

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Location: Devizes

Registered: 28 Oct 2005

Posts: 966

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Post #21
Bout time i updated this! Its still stripped at the moment. Have had a major problem in that the catcams that were bought and fitted about 10 months ago are knackered. The lobes on the camshafts are worn, especially on the inlet cam and the followers are also worn! To say i was gutted is an understatement!

Obviously pretty shocked by this! However new cams are being ordered, catcams again, possibly with slightly less lift but a little more duration (valve spring permitting).

Hopefully about 2 weeks it should be ready!

________________________________________

2.1 16v 306 Rallye.
Posted 31st Jan 2008 at 02:11
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smighall

Smeg-all

Location: b*tching and Whinging

Registered: 03 Mar 2005

Posts: 10,012

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Post #22
Why had they worn so much? Had they removed the oil spray bar to fit them?

Also i assume you bought from QEP, who have also assured me my cams will fit fine, and the spray bar isn't needed Dunno

________________________________________

Meh

Seat Leon Cupra FR / 306 GTI6 / Breaking 205 GTI6 / Caterham 7 / Mercedes Sprinter 311CDI LWB

Sold: Fisher Fury - Laguna DCI Estate - P1 306 XSI - E30 BMW 325i Baur Convertible - Daihatsu Fourtack - Suzuki GSXR600 - 205 Rallye
Posted 31st Jan 2008 at 02:15
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ecureuil_zx16v

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Location: BRAZIL

Registered: 17 Dec 2006

Posts: 256

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Post #23
isnt this crankshaft from 1.9 diesel?? is for XU engine and has 87mm

great crankshaft for performance engine!! size and weight!! I want one of these IF i mount my engine forged, but here doesnt exist diesel PSAs, only in argentina, paraguay, ...

________________________________________

Citroen ZX 16v

XU10J4RS turbo
Posted 31st Jan 2008 at 22:25
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matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

Status: Offline
Post #24
ecureuil_zx16v wrote:
isnt this crankshaft from 1.9 diesel?? is for XU engine and has 87mm

great crankshaft for performance engine!! size and weight!! I want one of these IF i mount my engine forged, but here doesnt exist diesel PSAs, only in argentina, paraguay, ...

Na its the crank from the 2.1 td. 92mm stroke i believe?

________________________________________

2.1 16v 306 Rallye.
Posted 31st Jan 2008 at 23:35
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ecureuil_zx16v

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Location: BRAZIL

Registered: 17 Dec 2006

Posts: 256

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Post #25
92?? OMG

what measure of rods and pistons are using?

________________________________________

Citroen ZX 16v

XU10J4RS turbo
Posted 1st Feb 2008 at 00:02
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