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Author Subject: Day666 / 6 updates / 1% road 99% track/Race
Day666

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Post #3076
Let the fun begin Crazy

Posted 27th Mar 2021 at 18:54
blandy

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Registered: 25 Feb 2007

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Post #3077
Not a easy job fair play for tackling it, will be worth it đź‘Ť
Posted 27th Mar 2021 at 21:26
Joep

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Location: Urmond (The Netherlands)

Registered: 19 Sep 2013

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Post #3078
blandy wrote:
Not a easy job fair play for tackling it, will be worth it đź‘Ť


That is what I think with almost every update in this thread, but it all works out every time! I am pretty sure this is going to look awesome as well! Great job!

________________________________________

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'96 Sigma Blue XSi6
'98 Diablo Red GTi6
'99 Onyx Black S16

All RFS powered!

Plus various other Peugeots
Posted 28th Mar 2021 at 07:20
Day666

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Post #3079
blandy wrote:
Not a easy job fair play for tackling it, will be worth it đź‘Ť


Big thank you Mike and yours is looking fantastic also ....can’t wait to see it out in Action Thumbs up
Posted 31st Mar 2021 at 17:05
Day666

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Post #3080
Joep wrote:
blandy wrote:
Not a easy job fair play for tackling it, will be worth it đź‘Ť


That is what I think with almost every update in this thread, but it all works out every time! I am pretty sure this is going to look awesome as well! Great job!


Also a big thank you for your kind works Joep ...fingers crossed Whistle
Posted 28th Mar 2021 at 12:49
Day666

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Post #3081
Well it’s gone well so far Whistle

Sadly I’m busy working 10hr shift today so I’ll try and do some OTT body filling in the week / next Sat

Posted 28th Mar 2021 at 12:52
Day666

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Post #3082

Just got to blend in the bonnet all around now with lots of body filler to the sort of angle you can see on the card


Posted 28th Mar 2021 at 12:55
Day666

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Post #3083
Small update nothing exciting Whistle

The bonnet now closes as I wanted Thumbs up

Remember this is being made to have a mould taken from it and to have a Prepeg full Carbon Fibre Bonnet

Now I’ve temp fixed the centre section to where I need it

I had to remove some of the underside front fibreglass section still until the bonnet closes over The new Maxi air box....

I need the front underside Support flex bar to still do it’s job or at high speed it will lift as I had before ....would love a thick Carbon single skin but with just two front side Aerocatches it would just fold and lift at 120plus

This was a bonnet on and off 6-7 times until I had a 10mm gap ...

Just to point out all this messing about and modifying is because I run a one off oval tube Straight -Sandy Brown inlet manifold that was made for the engine by Satchell Enginering which makes the Airfilter loads higher as the normal inlet curves and mine doesn’t , I’ve also dropped the complete engine by 25mm to the point where it just gives a gap between the subframe and that helps out loads now and gets the centre of gravity lower ...hopefully win win

After I cut and removed what needed to be done to close the bonnet I went about strengthening the underside with Fibreglass and Epoxy resin strips ....
Then I used P40 to fill in some gaps (great Stuff ) that P40 ...

The plan is to finish smoothing the underside out then start on the top again as I need the underside to support the top when I’m sanding and with the vibrations.

Lots still to do




Posted 3rd Apr 2021 at 09:11
Day666

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Post #3084
Well I’m getting somewhere now Thumbs up

Trial fitted the bonnet and made sure the Aerocatches locked and fitted the Airfilter......

I’ll try the Bumper tomorrow as well but I know that fits but just want to see how it all looks and what surround I’ll have to make to fill the gaps on each side of the Airfilter and underneath the Airbox / ontop of the bumper Thumbs up

Then I’ll start to sand / fill - blend the outside of the cutaway bonnet section now the underside is securing it

Plenty of nice cold fresh air going to be sucked in now Crazy






Posted 3rd Apr 2021 at 18:44
eiei0

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Location: Kildare

Registered: 08 May 2020

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Post #3085
I don't think Peugeot put as much effort into the Maxi as you are doing, fair play will be some job if you ever decide it's finished đź‘Ť
Posted 3rd Apr 2021 at 22:20
Day666

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Post #3086
eiei0 wrote:
I don't think Peugeot put as much effort into the Maxi as you are doing, fair play will be some job if you ever decide it's finished đź‘Ť


Haha ..:thank you Trevor
I’ve got that vision of exactly what I want and where it’s going now...thank goodness Thumbs up

All this work for the Airbox is because Sandy said I’m going to need More direct cold air feed for my next engine upgrade - hopefully 300 reliable ponies Crazy
I might as well future proof it now so I don’t need to strip it down so often ...

How’s yours coming along ?...your post seems well but as I know all to well anything can happen on the way Whistle
Posted 4th Apr 2021 at 19:25
Day666

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Post #3087
My twin skin fibreglass bonnet was originally Red as you can see

My Fibreglass skill are not up-to scratch yet but after a little rub down and (Upol easy 1)filler it should be good enough to take a decent mould from outside and inside ...
....he says hopefully Whistle


Posted 4th Apr 2021 at 19:36
eiei0

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Post #3088
Have our version of MOT at the weekend so fingers crossed I bolted everything back together correctly,

Must update my build thread,

300bhp N/A will be a screamer look forward to some videos when it's up and running,
Posted 4th Apr 2021 at 22:54
Day666

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Post #3089
eiei0 wrote:
Have our version of MOT at the weekend so fingers crossed I bolted everything back together correctly,

Must update my build thread,

300bhp N/A will be a screamer look forward to some videos when it's up and running,


Goodluck and yes get your build thread updated Thumbs up

It’s surprising what you have to do to make a extra (11 Bhp) to a N/A engine but it will be worth it Crazy
Posted 5th Apr 2021 at 18:04
Day666

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Post #3090
Nothing exciting but a little more done today ...getting there slowly LOL

The pic doesn’t show how the angle smooths up and into the higher centre section Thumbs up





Posted 5th Apr 2021 at 18:06
Day666

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Post #3091
I’m pleased with how it blended in Thumbs up

After a couple of grey Upol etching primer Coats and a bit very light sanding I’m very pleased with how it came out considering how I cut it about ...

The most difficult thing was to get it looking the same all around the filled area Thumbs up

Now it’s ready to go to the guy that’s going to take a mould and make the Carbon / twin skinned one ...he always wants to finish it / sand it etc -himself ....so I won’t spend much more time on it now ...maybe a he or two ...




Posted 10th Apr 2021 at 16:01
blandy

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Post #3092
Looks fantastic Damien đź‘Ť
Posted 10th Apr 2021 at 18:09
prism7guy

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Post #3093
Looks good mate Thumbs up

________________________________________

Goldie the track car.
Posted 10th Apr 2021 at 21:18
Day666

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Post #3094
blandy wrote:
Looks fantastic Damien đź‘Ť


Big thank you Mike ...yours is sounding and looking mega m8
Posted 11th Apr 2021 at 10:13
Day666

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Post #3095
prism7guy wrote:
Looks good mate Thumbs up


Big thank you Steve ....any updates news on yours mucker ?
Posted 11th Apr 2021 at 10:14
prism7guy

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Post #3096
Day666 wrote:
prism7guy wrote:
Looks good mate Thumbs up


Big thank you Steve ....any updates news on yours mucker ?


No real updates on my track car, i've removed the engine and discovered that i'd chipped most of the top piston rings (I'm assuming they got too hot and potentially detonation hurt them too). I've then rebuilt that engine and i'm in the process of putting that in the daily along with sorting out all the rust in the engine bay.

________________________________________

Goldie the track car.
Posted 11th Apr 2021 at 11:42
Day666

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Post #3097
prism7guy wrote:
Day666 wrote:
prism7guy wrote:
Looks good mate Thumbs up


Big thank you Steve ....any updates news on yours mucker ?


No real updates on my track car, i've removed the engine and discovered that i'd chipped most of the top piston rings (I'm assuming they got too hot and potentially detonation hurt them too). I've then rebuilt that engine and i'm in the process of putting that in the daily along with sorting out all the rust in the engine bay.



Ohh Thumbs down
So sorry to read that Steve ....good luck Thumbs up
Posted 12th Apr 2021 at 13:06
Day666

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Post #3098
Small update ...finished the bonnet and cut the bumper grill out ...so trial fitted everything Thumbs up

Just got to trim under the front lower Maxi Airbox

Then I can start making the surround to go around the lights and Airbox Whistle




Posted 17th Apr 2021 at 15:29
Day666

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Post #3099
Top view of the splitter as it’s difficult to tell from picks I’ve posted


Posted 17th Apr 2021 at 15:31
Day666

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Post #3100
The bonnet will be sent away to have pattern and mould made and the two piece Carbon Bonnet made Thumbs up
Posted 17th Apr 2021 at 15:35

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