displaying posts 1 to 10 of 10

Author Subject: Fitting Rallye aux kit...
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #1
Hi gents

I've done a search but nothing is coming up, how easy/difficult is it to retro for the aux kit from a Rallye?

Do I do it from the top or bottom? Do I have to remove other bits for access etc? Also is the ac pump lubricated by anything or can I just unbolt it without dumping out the engine oil etc?

Apologies if these are dumb questions but I'm keen to get cracking but don't want to cock it up!

Cheers

Chris
Posted 31st Mar 2015 at 21:35
Mossy1985

Senior User

Location: Darlington

Registered: 04 Nov 2014

Posts: 545

Status: Offline

Post #2
Idler and tensioner sit above alternator so will be avhieveable from the top and the air con pump is lubricated by the oil in the refridgerant so no you wont lose any engine oil. I would say take it to a local gatage to degas and recover the waste oil from the system if your system isnt holed and the gas already gone
Posted 31st Mar 2015 at 21:45
bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,752

Status: Offline

Post #3
Removing the powersteering pump makes life easier. You will also need to tap out the holes for the pulley as they get full of crud
Posted 31st Mar 2015 at 22:00
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #4
There isn't a drop of gas in there sadly so that isn't an issue, however I've not owned a tap in my life so god knows how I'd do that bit! Is it a spanner job?
Posted 1st Apr 2015 at 09:19
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #5
yeh i wouldnt try and put said bolt in without right Tap that hole will be full of s**te
not sure of size myself

sure someone will tell you.....

or check service box might help? i couldnt find it on service box

this will give you an idea of access you'll need:
http://www.306gti6.com/forum/showthread.php?id=53565

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My Rallye project thread
Posted 1st Apr 2015 at 10:44
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #6
Great thank you!
Posted 1st Apr 2015 at 14:43
bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,752

Status: Offline

Post #7
M10 tap I think
Posted 1st Apr 2015 at 15:28
Mossy1985

Senior User

Location: Darlington

Registered: 04 Nov 2014

Posts: 545

Status: Offline

Post #8
M8 x 1.25 i think they are Chris. They are only 13mm bolt head
Posted 1st Apr 2015 at 15:36
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #9
as daft as this question may sound, why would i need to tap anything, is this to open up a thread not used by the a/c setup that is used by the rallye version?
Posted 1st Apr 2015 at 20:19
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #10
not to open up, but to clear out corrosion and crap accumulated over 15-18 years of sitting in an engine bay, the holes indeed are not used by the AC arrangement.

bolts are all M8x1.25.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 1st Apr 2015 at 20:38

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