displaying posts 51 to 75 of 88

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Author Subject: 309 Type R
Damian.H

Newbie

Location: Liverpool

Registered: 27 Oct 2013

Posts: 46

Status: Offline

Post #51
Love this build! I had a white gti many years ago so have fond memories of these cars!

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White R26 F1 230 Megane
Bianca 106 Rallye
Posted 2nd Mar 2015 at 13:18
Chr1sch

Seasoned Pro

Location: Worcester

Registered: 02 Aug 2014

Posts: 1,025

Status: Offline

Post #52
wow I missed this - awesome!
Posted 2nd Mar 2015 at 13:38
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #53
60mm trumpets trial fitted.



Inlet port difference between a K20 and XU....

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 2nd Mar 2015 at 13:45
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,457

Status: Offline

Post #54
all very smart looking

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 2nd Mar 2015 at 14:47
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #55
So I had a go at chopping the K20 inlet up to make an inlet, pretty hard work with a 4.5' grinder because it won't go in all the areas so the hacksaw was used too. Short time later I ended up with this. The runners aren't the same length at the moment so tomorrow's job will be to get them equal. Colin sells DCOE flanges so migt be able to get someone to weld a set of flanges on for me and sell the XU inlet on.

It's pretty much the same length as the Colin XU one.


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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 2nd Mar 2015 at 18:25
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #56
Pretty much back to the drawing board on the throttle bodies due to the width of the Lotus bodies, itll be the same problem on DCOE Jenveys etc. Lesson learnt but atleast the setup I purchased is easily sell able. I require SF style Jenveys ideally due to being 4 x single bodies and can be spaced to fit.

On the exhaust side of things my Japspeed manifold arrived today, Im really impressed with the quality of this, I was a little worried because of the price at a whooping £109 brand new, but i'll just enjoy the cost of mass produced jap tuning products!

Also i was expecting to lengthen the secondaries to improve the torque, for some reason I had in my head they would be 7-8" but after a measure its 10-11" which is great, im hoping to leave the flexi end attached and join it into my exhaust i have built without too much bother.



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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 6th Mar 2015 at 10:58
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #57
Manifold gets fitted



But fowls on steering rack. For a few reasons I decided to move the engine location back a bit which actually gives better shaft angles now, exhaust fits so win win.

Because I had to chop the engine mounts out and start again I decided to do a more professional job on the engine mounts...

Gearbox one done.



Finished product





Much happier with this mount than the old one

Exhaust now fits.



Engine mount to do possibly tomorrow.

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 21st Mar 2015 at 17:48
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

Status: Offline

Post #58
where did you get up to with this?

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306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 26th Oct 2015 at 11:34
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #59
Progress has been slow. I ran out of space inside at work due to being really busy so it went outside with a car cover on. I then went to Whistler for a month on the downhill bike.

Hoping to get it back in the workshop in the next week or two.

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 26th Oct 2015 at 19:56
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #60
Did this make it back into the workshop or is it still sat unloved Sad

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Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 10th Nov 2015 at 17:31
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,282

Status: Offline

Post #61
So what's the latest on this Ash?
Posted 16th Nov 2015 at 17:14
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #62
Nuffin.

Been working on Petes HB track car any spare time I've had.

His is nearly ready for mot now so I'll be back on this soon.

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 27th Nov 2015 at 21:10
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,282

Status: Offline

Post #63
That's what I like to hear Thumbs up
Posted 27th Nov 2015 at 21:39
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #64
Well... some progress..

A friend had all the front end parts i needed being wishbones, hubs, brakes and suspension so I could get the thing back onto its wheels so I could then move it back to the workshop and be able to work on it. I also picked up a 205 GTI interior which was in good condition so that went in today aswell.

So now the front has Bilstein shocks on Eibach springs, 1.9 hubs, GTI-6 brakes, and all complete.

It also got a wash!



GTI Interior going in



350mm OMP wheel I had spare went in



Next up is to get it to the back of the workshop where I can get it up on stands and finish the conversion.

Also shortly about to order a set of XXR wheels, 15x8,25". Probably run 215 45R15 tyres.

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 12th Dec 2015 at 19:22
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #65
These Beauties...



Im thinking about buying 4, but running two on the front of the 205 and two on the front of the 309. Then run the TD 1.2's on the rear of both cars...

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 12th Dec 2015 at 19:24
superchargedblack1997gti6

Seasoned Pro

Location: guildford

Registered: 15 Aug 2009

Posts: 2,376

Status: Offline

Post #66
Quality love where you're going with this mate Smile

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Super high boost Completed, destroyer of gearboxes and 160mph club
Posted 12th Dec 2015 at 19:36
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #67
Good to see some more progress on this, them wheels should suit the 306 nicely too

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Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 12th Dec 2015 at 22:33
Nose

Senior User

Location: Birmingham

Registered: 23 Jun 2013

Posts: 994

Status: Offline

Post #68
rallyeash wrote:
These Beauties...



Im thinking about buying 4, but running two on the front of the 205 and two on the front of the 309. Then run the TD 1.2's on the rear of both cars...






What wheels are they bud - like muchly Love

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Bianca 306 Rallye.
Mondeo Titanium X.
Posted 13th Dec 2015 at 13:49
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #69
They are XXR 527. I'll be buying them in 4x108 15"x8.25" ET0

Well as ive finished all the work in the engine bay I took the engine out for the last time (I hope) and painted it graphite grey to match the lower trim of the car.



Then painted the engine block



I need to order my BBM mounts then I can refit the engine properly, the mounts ive been using so far are just standard jobbies and arent going to cut the mustard. Also on the drivers higher engine mount i wont be running the chocks so needs to be an uprated mount.

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th Dec 2015 at 18:30
walker_texasranger

Seasoned Pro

Location: Sunny Retford

Registered: 26 Jan 2008

Posts: 2,502

Status: Offline

Post #70
Is that a cassette for a mower in the background?

Car looks awesome Smile

________________________________________

Almost standard 1999 Bianca Rallye
Hilux InvincibleX daily

306 No.13 Doh

Carp and specialist Anglers Click here
Posted 13th Dec 2015 at 19:55
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #71
Yes. That's a 22" cutting unit from a greens mower.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th Dec 2015 at 20:14
walker_texasranger

Seasoned Pro

Location: Sunny Retford

Registered: 26 Jan 2008

Posts: 2,502

Status: Offline

Post #72
Looks like something a friend of mine makes, pretty specialist piece of kit. You do golf courses as well as cars then?

________________________________________

Almost standard 1999 Bianca Rallye
Hilux InvincibleX daily

306 No.13 Doh

Carp and specialist Anglers Click here
Posted 13th Dec 2015 at 20:16
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #73
These are made in Sheffield by a company called ATT. I'm a dealer of their products.

Sports turf, horticultural and Foresty equipment is my job. Cars are just the hobby! Smile

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th Dec 2015 at 20:28
walker_texasranger

Seasoned Pro

Location: Sunny Retford

Registered: 26 Jan 2008

Posts: 2,502

Status: Offline

Post #74
Yeah ATT, it's my friends firm, John Coleman Smile

________________________________________

Almost standard 1999 Bianca Rallye
Hilux InvincibleX daily

306 No.13 Doh

Carp and specialist Anglers Click here
Posted 13th Dec 2015 at 21:24
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #75
Haha small world!

Very clever man!

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th Dec 2015 at 21:26

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