displaying posts 1 to 12 of 12

Author Subject: URGENT! Rallye fan wiring
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #1
I'm in the middle of installing a brand new cooling fan wiring harness in the Rallye (single fan setup) and there are 5 plugs on the harness. 1 = plugs into main loom and is a round plug with four pins. 2 = Blue plug that plugs into radiator switch. 3 = plug that goes into fan motor. 4 = plug that gets the black relay into it. 5 = ???...this is the one I dont know where it goes, its a black plug but got a purple three pin socket inside it. It doesn't stretch very far and is currently sitting near the top of the rad but I can't find anything obvious that it plugs into. Haynes manual is vague and I'm not even sure if it covers the Rallye but the wiring diagram that matches closest suggests it plugs into a 'resistor'??

Anyone with a standard rallye setup able to help?

Thanks

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 11th Jul 2014 at 12:37
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #2
Resistor

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 11th Jul 2014 at 12:44
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #3
And where is that?

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 11th Jul 2014 at 12:51
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #4
Is anyone else able to help with this?...preferably with more than a one word answer....anybody out there??......hello......

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 11th Jul 2014 at 17:48
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #5
Should be clipped in the empty second fan hole Smile

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 11th Jul 2014 at 19:36
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #6
I never saw this....does it look like a relay? Back off with the grille again tomorrow then!

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 11th Jul 2014 at 19:38
scotzman

Seasoned Pro

Location: Dundee

Registered: 24 Jun 2011

Posts: 1,408

Status: Offline

Post #7
It's a silver cylinder shaped thing.

________________________________________

'90 1.6 205 GTi, '98 306 GTi-6
Posted 11th Jul 2014 at 20:55
bigbadbowen

Seasoned Pro

Location: Winchester

Registered: 21 Nov 2003

Posts: 13,752

Status: Offline

Post #8
Looks like a small silver cylinder, clipped in the horizontal position on the side with no fan
Posted 11th Jul 2014 at 22:09
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #9
bigbadbowen wrote:
Looks like a small silver cylinder, clipped in the horizontal position on the side with no fan


Ok, finally got around to checking this today and I definitely have no silver cylindrical shaped objects behind my empty fan or anywhere in the general fan/radiator area. So I'm guessing that it's been removed by previous owner at the same time he botched all the wiring.

Does anyone happen to have a spare one of these lying around they're willing to part with?.....or even a part no. Don't know if Peugeot still stock these or not?

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 23rd Jul 2014 at 16:18
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #10
how did you get on with this?

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 28th Jul 2014 at 12:24
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #11
russbez wrote:
how did you get on with this?


well....not so good. I bought a new resistor from pug which I have fitted and the fan still doesn't work. I tried bridging the fan switch which does not activate the fan so I have then checked the fan itself and it works fine. I checked for 12v at the fan switch and I have nothing therefore I am now thinking it is a bad connection at the bottom of the harness. I bought a brand new harness off ebay so that should be ok, the resistor is brand new, the fan switch is brand new so that only leaves the relay which I have no reason to suspect at this stage. And the fuse is good.

It makes it all the more fun when I see brake lights on the M8 and the gantry telling me that its 'slow for 5 miles' LOL

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 7th Aug 2014 at 21:10
alcon

Senior User

Location: Glasgow

Registered: 19 Jan 2005

Posts: 932

Status: Offline

Post #12
update on this - took the car to an auto electrician who confirmed it was rusted connectors on where the cooling fan wiring harness joins the main loom. He sorted them out and the fan works perfectly now (apart from the slightly annoying squeal from the fan, presumably because it hasn't been run for a while).

________________________________________

1999 GTi-6 (china blue)
1999 Rallye (black)
Posted 13th Sep 2014 at 11:25

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