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Author Subject: Oil cooler - first oil fill
cjm_harris

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Post #1
Hi guys,

For those of you who have fitted oil coolers with thermostatic plates, what is the best way to do it?

I need to do a full engine oil change anyways, but what is the best procedure?

a - fill engine with oil, run up to temp and let 'stat open and fill the cooler, then top up engine accordingly

b - fill engine as normal, but take off hose to cooler before starting and pre fill cooler, then engine will loose less when 'stat open

c - another option I havent thought of...

If option b, how much should I add to the cooler as a guess? 1 litre?

I have a 19 row cooler located around the tow eye area, so shouldnt hold too much in the cooler and the lines?

Any help will be greatly appreciated Big grin

Cheers,
Chris

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Chris
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Posted 26th Mar 2014 at 11:02
eddy_gti6

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Post #2
Run option A mate. Fill engine oil till level and run the engine, not sure if it makes a difference putting cold oil into a hot engine but I waited till mine had cooled down 1st

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Posted 26th Mar 2014 at 11:40
cjm_harris

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Post #3
Thanks Chris.

Only thing about option A is then the engine will loose oil when the 'stat opens but I guess not enough to cause an issue?

How much oil am I expected to loose when the 'stat opens and fills the cooler? A litre or so? If so, when it happens, will turn the car off, let it go cold then top up and check levels again a few times? on hot and cold engine.

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Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 26th Mar 2014 at 12:01
pete-gti

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Post #4
About a litre from what I can remember
Posted 26th Mar 2014 at 12:06
eddy_gti6

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Post #5
Will be fine. 1l of oil wont take you down on the level enough to worry about. IIRC the low level on the dipstick is about 2-2.5 leters

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Posted 26th Mar 2014 at 12:15
cjm_harris

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Post #6
eddy_gti6 wrote:
IIRC the low level on the dipstick is about 2-2.5 leters


I was told from "max" to "min" on the dipstick was a litre Dunno

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Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
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Posted 26th Mar 2014 at 12:50
ben306

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Post #7
You'll be fine running it for just a few minutes then topping it up. Thermostatic plates don't shut off completely, just restrict the flow.

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Posted 26th Mar 2014 at 12:52
cjm_harris

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Post #8
Also, as my cooler is mounted with it rotated round 90 degrees to normal, I want the oil to flow from the engine to the top of cooler, flow down and out at the bottom.

This is how its mounted:



I found this online, can anyone confirm this is correct? (should be)



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Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 26th Mar 2014 at 12:59
stan_306gti6 Forum Admin

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Post #9
Yep, dipstick max and min difference is 1 litre. Yes

As for topping up etc, full the engine like normal then run it up to temp (driving) until the oil temp is up to 80c ish and then switch off, allow to cool for a couple of hours and top up to max on the dipstick. Wink

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Posted 26th Mar 2014 at 13:26
armzsc6

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Post #10
ben306 wrote:
You'll be fine running it for just a few minutes then topping it up. Thermostatic plates don't shut off completely, just restrict the flow.



Yup this is correct if you look at the sandwich plate the thermostat never fully closed so the instant you turn the engine over it will start pumping oil into the cooler pipes. Just start with it set on the max level, disconnect the injectors and give it a good few long cranks to build up some oil pressure and fill the cooler. Re check the level then run it till warm checking for leaks.

Oil is thinner when warm so any leaks will show then.

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Posted 27th Mar 2014 at 00:29
prism7guy

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Post #11
I'd have the oil flowing into the cooler at the bottom and the return going back from the top, should help get rid of most of the air from the cooler that way i think.

I've always topped up with oil to the max marker, ran the engine for a couple of mins, turned it off, allowed the oil to settle, topped up to max again then run the engine up to temperature. Turned it off, checked the level after it has settled and topped up if necessary.

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Posted 27th Mar 2014 at 06:03

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