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Author Subject: Shortening gear lever and moving reverse cable
armzsc6

Seasoned Pro

Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #1
This was something I'd been wanting to do for a long time as particularly since stripping the car the length of the gear lever was p**sing me off. However the problem remained of the reverse cable needing to be clipped to the lever as part of the lift up reverse mechanism.

Other people have overcome this by attaching a bike brake lever to the cable which admittedly looks cool and does do the job but can't be used if the car isn't stripped really and have seen people saying the levers work loose under the vibration from the engine. So decided to have a go at doing it another way in my lunch break yesterday.

Firstly I pulled off the gear nob and unclipped the cable. slid up the outer part of the reverse cable mechanism and chopped approx the top 2" from the lever.



Then you'll notice that the inner part of the reverse cable mechanism is what is used to clip the outer sheath of the cable to the lever and hold it in place so the cable can be pulled. This inner plastic part has been pressed onto a knurled section on the lever and is bloody tight on there!
I tried tapping it downwards with a hammer and punch and it wouldn't move. In the end I resorted to cutting straight down one side of it to free it from the lever.



Once you have cut this off however it then spreads itself out so the outer part of the reverse slider no longer slides over it properly. I elected to cut the top half of the inner part of the slider off and just keep the bottom.





Where I cut it there is enough room above the little clip that holds the reverse cable to get a jubilee clip round there which you'll need later. I then fitted this inner part with the jubilee round approx 2" lower than it was to begin with and tightened up the jubilee. Then you should have something that looks like this....





The outer part of the slider then just simply slides up and down on the metal shaft of the lever itself not on the plastic inner part anymore. Slide it over the lever as before, clip in the reverse cable to your newly fitted holder and your nearly there Wink.



The next problem is that the gear nob is made with an X moulded into the base of it which is now not big enough to fit the end of the lever you just hacked 2" off.
I just drilled it out using a 10mm drill bit and it was still a very tight fit to get on but wasn't gonna go anywhere afterwards in a hurry.



Once on and finished give It a touch of black spray paint to tidy it up and it will look something like this Big grin





Or just refit the leather gaiter before putting on the gear nob if not in a stripped car. Job done Big grin

Ideally then add a lovely set of Miles pug racing gear linkages and a GE quickshift (not fitted to low down) and you'll be left with a nice tight short throw that isn't stupidly notchy and ruins your synros in 5 minutes.

Hope this is useful to others Wink.

Admin FAQ?

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Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
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Posted 5th Sep 2013 at 23:55
armzsc6

Seasoned Pro

Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #2
BTT Wink

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 27th Sep 2013 at 23:46
rich306

Seasoned Pro

Location: Portsmouth

Registered: 09 Aug 2009

Posts: 1,834

Status: Offline

Post #3
I might give this a try soon, a shorter gear shift would be nice.
How long did this take you?

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Richies Project Rallye

Electrical work carried out in Portsmouth

jamiek_uk2000 wrote:
You'll need to throw money at the car. Not on parts. Just stand near your car and throw loose change at it, I find this increases performance for a short period of time
- Top Tip!!!
Posted 28th Sep 2013 at 08:46
armzsc6

Seasoned Pro

Location: Crowborough

Registered: 22 Mar 2008

Posts: 3,445

Status: Offline

Post #4
Probably 20 mins but had an air powered cutter at work. Did this some time ago an nothing's moved and all still works as it should Thumbs up

________________________________________

Black power baby! SUUUUUPERCHARGED Superman
Seat Leon FR TDI 190BHP 300lbft daily gti-6 killer :p
12x 306's owned so far

Cambelts, clutches, service work carried out on All makes and models, Peugeot Citroen / mitsubishi specialist.
Pug planet / Citroen Lexia diagnostics / code reads available.
Posted 28th Sep 2013 at 09:51
beez_neez_gt

Seasoned Pro

Location: @ de limit of adhesion !

Registered: 14 Oct 2008

Posts: 2,916

Status: Offline

Post #5
Longer stick nearer steering FTMFW.

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Posted 28th Sep 2013 at 11:46
anth

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Location: Colchester

Registered: 04 Apr 2006

Posts: 3,651

Status: Offline

Post #6
Worth an FAQ I would say
Posted 28th Sep 2013 at 17:46
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #7
nice one

pretty much how i done mine

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My Rallye project thread
Posted 30th Sep 2013 at 10:42

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