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Author Subject: The 6ways story
Niall

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Location: Epsom

Registered: 06 Jun 2012

Posts: 1,941

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Post #76
6waysforward wrote:
Niall wrote:
s**t I remember your brother telling me about his 106 at pugfest. That's about all I remember though. I just remember being drunk and spending about an hour talking s**te to you two haha


Ha ha yeh. We stood there ages talking about s**t untill the un named people decided on the naked track run LOL

I have a wicked video of this but it will not be posted up due to peoples professions being at risk.


Haha I'm pretty sure the entire population on OC would love to see that but like you say, it may ruin someones reputation (mind, one of the guys is in the army so I'm sure thats just normal for them lol)
Posted 3rd Nov 2014 at 19:10
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

Status: Offline

Post #77
Ok so not much has happened for a few months with the car.

I got some new 310mm brake discs on a group buy from hispec thanks to demondriver dan.

Got some new corbeau recliner buckets fitted to. (pics to follow)

Then i started getting a misfire/scooby like sound on low revs. After changing almost every sensor, exhaust manifold fire ring twice etc etc. It was said to do a pressure test on the head.


Oh dear Sad

Bores 2,3,4 got 220psi and number 1 got got 110psi.

After putting a camera in there, there was some scratching to the bore.

So the car came off the road and i started pulling the engine out.

Full update on engine bay derust and paint. Along with a new engine coming soon. Smile

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 17th May 2015 at 00:40
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #78
Soooooo

Update time. Been meaning to do this for a while and as i am sofa bound today ( severe sun burn from fcs )
i thought i would get on with it.

So my low boost gave up and it was decision time.
Chuck another standard lump in and carry on or go high boost?
After a chat and a quote from rich i decided that i would go high boost and i needed to start saving.

So in the mean time i decided to pull my engine out and clean up the engine bay.
I did it a few years ago but not very well and it was rushed so this time i thought i would do it properly.

Now most of the engine bay clean up pics had been taken on my phone which i smashed up 48hours into giving up smoking so they are gone but i have a few from there on.

Before the engine started playing up i stumbled across some corbeau seats on ebay.
Now i had been looking for some recliners as my car is a road car but the standard seats were starting to look s**t.

Anyways i won these puppies on ebay for £70 and they were local. I had already got some sliding subframes that i won locally on ebay a few years before so in the went.

Seats look dirty in the pics but they look new in the flesh.


Had a bit of a brucie as the seats came with some mk1 golf subframes which i flogged to a mate for £40.

Then the engine problems started so i took the head off and lots of other bits and started cleaning up any areas i could.

Bare metaled most of the inner wings, rust treated. Then some acid etch, 4 coats of primmer and 4 coats of peugeot silver. Then 3 coats of lacquer.

Couldnt do much more as the engine was in the way so i went and bought a engine crane and whipped it out.

All pics to this point are gone so i now have pics from my work phone and digital camera.

So with the engine out i could finally get to all the bad places




You can really see here where i done the inner wings before i had got the engine out


Then i set about using every drill attachment wire brush i could buy and i went to work













Beer and coffee kept me going. Oh and makita battery's LOL



________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 20:37
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #79
Then i slapped hammerite krust over everything LOL







________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 20:35
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #80
Did fcs make you realise f**k i best get cracking? LOL it p**sed me off abit not being able to go on track Sad

________________________________________


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Posted 7th Jun 2015 at 20:34
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #81
eddy_gti6 wrote:
Did fcs make you realise f**k i best get cracking? LOL it p**sed me off abit not being able to go on track Sad


Nah i have been doing this over the last couple of months, just never got round to posting any progress up on here.
I have been working on it non stop to get it ready for pugfest but ive come to the conclusion that it wont be ready in time.

But yeh i was gutted i didnt have my car there. Would have loved to take it out on track.

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 20:42
Nick.gti6

Regular

Location: Newport

Registered: 22 Aug 2013

Posts: 242

Status: Offline

Post #82
What gave up in the end on your low boost mate?
Posted 7th Jun 2015 at 20:47
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

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Post #83
So that was majority of area's painted

Gave the servo a lick of matt black to and changed the s**tty looking vac pipe with a new rubber one.



Also decided to colour code some parts of the engine bay.
Done these before the engine came out so i have no pics but i did the thermostat housing, pas tank, vac pipe and some other things in peugeot steel grey.
Did the tow eye to LOL

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 21:00
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #84
Nick.gti6 wrote:
What gave up in the end on your low boost mate?


Got some bad scoring on cylinder 1 so i can only assume it was that. Once i had pulled the head, i had pretty much decided i was changing the whole lot anyways.

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 20:52
Nick.gti6

Regular

Location: Newport

Registered: 22 Aug 2013

Posts: 242

Status: Offline

Post #85
Don't worry just seen the post no1 pressure Razz
Posted 7th Jun 2015 at 20:53
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #86
So i started putting some things back in and realised that i had f**ked my exhaust heat shield when i was getting the head out.

tried to get another one but the used ones are all s**t and no one had any stainless ones.

So i took inspiration from my mates clio turbo that has nimbus lite head shield.
Its right behind his turbo so it must do a good job. So i ordered a sheet for £27 from ebay, laid it over the o.e shield, bent it to shape and drew round it with a sharpie.
A Pair of tin snips later and here we have it



________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 20:57
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #87
Looks well that heat shield, may have to steal some from work and do one for mine LOL looks very clean that now.

________________________________________


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Posted 7th Jun 2015 at 21:04
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

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Post #88
So then after looking through the forum for some high boost bits, it dawned on me that midlife was selling up and he had built a new high boost lump. So a few phone calls later and a 700 miles round trip, i was home with his engine, hb intercooler, nissens rad and a big bag full of mikalor clamps.

Fitted my billet flywheel to it


Wayne is a proper nice bloke and was fun having a chat with him and his mate.

Anyways wayne had slapped some black paint over the block and he has previously painted it yellow but my brother wasnt having this and decided it should be silver so we got it wire brushed and painted.



Cant find the pics of it painted.

Then the gearbox looked s**t so it got the engine degrese treatment and a jet wash.

Then covered in silver paint to. Again no pics of this.

Then i started making some brackets for the fmic





________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 21:14
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

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Post #89
So i had a week off work and decided to get on with the car.
Now i had got the engine but the new helix clutch i had ordered still had not arrived.
As it turns out its upto a 4 week wait. Ordered from mardi gras motorsport.
I wasnt going put the engine in on its own, then struggle to put the box on after so i groveled to the nice lady at helix ( who dont normally get involved with customers directly ) and she next day'd it straight to me.

Cant thank helix enough for that.
So it was my last day of my week off and i was dead set that f**king engine was going in.
Typically my mates were either working or on days out with the kids so i put the f**ker in on my own.
Tbh it was easier doing it on my own than it was 3 of us taking it out.





Got some new drive shaft oil seals fitted. Didnt replace the fork bushes as there only 10k old. Took the fork out, cleaned it all up and regressed the bushes.



Then realised i had not got a clutch alignment tool so i made my own using a 3/4 drive extension and some electrical tape LOL


Then the engine went in



________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 21:27
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

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Post #90
Did a few other tidy up bits to the engine, painted the front of the head and painted my rocker covers but since have decided these are to go steel gray so i will do that next weekend along with the fuel rail.



Then i started playing with oil cooler mounting positions. Decided it should go where the tow eye is so i cut my nicely painted tow eye off. But the discovered it would work better the other side of the rad. Now need a bolt on tow strap Doh

So i made up some brackets that i have got my mate to tig on the fmic for me ( no pics of them welded on yet)





Then been running into some boost pipe problems i.e i cant fit the bloody stuff in.
If i go straight down from the charger to the fmic, it hits the take off pipe on the rad.
So i am going to order an xsi rad which is the same but no longer has the connections for the heat exchanger.

So i ordered the adapter from peugeot that allows the removal of that.
For running in purposes and until i get a xsi rad, i have put a curve in the boost pipe



Anyways it will do while its running in, not like i will be flat out.

Ordered loads of new black silicone pipe which of course now the big bag of mikalor clamps dont fit round so ive just had to buy a load more of them.

And thats how its sits now.

Hopefully the clamps will be here this week and i can put the rest of it together.

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 7th Jun 2015 at 21:51
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #91
Well.............................................





Its running Smile

Still a long way off though. Need to mot and tax it so i can start running it in.
Then need to get the bosch pump and swirl pot fitted as its running on standard fueling atm.

Then i know i am going to have to re do the boost pipework as i have to much silicone and will end up popping them off but i cant test that until i plant it.

Also i've done away with the heat exchanger so atm i have bridged the pipes but i am going to get a xsi rad that does not have the take off pipe thats blocking the boost pipe route.
Then need a new top hose.

Oh and breakdown cover LOL

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 14th Jun 2015 at 23:01
walker_texasranger

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Location: Sunny Retford

Registered: 26 Jan 2008

Posts: 2,502

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Post #92
Some work gone into this mate, fair play Smile

How long before its all up and running properly then?

________________________________________

Almost standard 1999 Bianca Rallye
Hilux InvincibleX daily

306 No.13 Doh

Carp and specialist Anglers Click here
Posted 21st Jun 2015 at 08:33
midlife

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Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #93
I'm loving this, jealous as fook!!!Thumbs up

Cool

________________________________________

Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 21st Jun 2015 at 09:46
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #94
Well its now taxed and mot'd and i've done 20 very careful miles.
It's stalling like a b**ch at every opportunity due to the boost pipe collapsing but its fine on tick over.

Once its run in and i know the engine is good, i will shell out and get the odds and sods done.

Going to do an oil and filter change tomorrow. Then should be good for a few hundred miles untill the next oil and filter change with royal purple.

Watch this space Smile

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 4th Jul 2015 at 00:29
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

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Post #95
Nice to see it up and running now. Some good work gone in there mate Thumbs up

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Posted 4th Jul 2015 at 05:29
tea boy

Senior User

Location: Market Rasen

Registered: 27 Feb 2010

Posts: 632

Status: Offline

Post #96
6waysforward wrote:





How user friendly is this clutch on the road?

________________________________________

Make tea, not war.

If it ain't broke......fix it until it is.
Posted 5th Jul 2015 at 11:51
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

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Post #97
LOL not very. There a nightmare in traffic to start off with as there pretty much either on or off but not too bad once you get use to it

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Posted 5th Jul 2015 at 12:29
6waysforward

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Location: Benfleet essex

Registered: 30 Oct 2005

Posts: 3,168

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Post #98
walker_texasranger wrote:
Some work gone into this mate, fair play Smile

How long before its all up and running properly then?



Its running and driving but have not fitted the pump and swirl pot yet so i cant open it up. Cant bloody wait though.

tea boy wrote:
6waysforward wrote:





How user friendly is this clutch on the road?


What chris said LOL
I wouldnt put one in my daily driver if thats what you mean.

________________________________________

***Breaking*** Ph3 Silver GTI 6 High Boost Superman




Posted 5th Jul 2015 at 23:58
eddy_gti6

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Location: Durham

Registered: 20 Oct 2008

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Post #99
Think your going to be ready for the clio owners track day Ben? Sure we wil show them all they made the wrong decision LOL

________________________________________


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Posted 6th Jul 2015 at 00:19
Day666

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Location: Bristol

Registered: 20 Apr 2013

Posts: 5,206

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Post #100

Top update Ben ....Any-chance at all of making PugFest in her ?
Keep the update coming Thumbs up


eddy_gti6 wrote:
Think your going to be ready for the clio owners track day Ben? Sure we wil show them all they made the wrong decision LOL


Where's that at Eddy LOL
Posted 6th Jul 2015 at 00:43

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