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Author Subject: driveshaft gap to transmission housing
GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

Posts: 163

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Post #1
hey.

I popped my p/s driveshaft out when removing a really stubborn ball joint.
it didnt come right out, but did empty oil over the floor No

got the shaft back in, but there's a 5mm gap between the shaft housing and the transmission box. I assume its gotta sit right up against it?
Put a jubilee clip on the shaft housing to give it a tap, as I dont like hitting the shaft or boots, but it still wont go any further. Also lowered the car back down on the wheels to see if it would go in. no luck.

I dont wanna stick new transmission oil back in to have it run back out.

Any ideas? heres a photo so you can see what i mean....

GTI-6 has attached the following image:

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Posted 9th Sep 2012 at 13:47
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #2
that looks fine.

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Posted 9th Sep 2012 at 14:06
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

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Post #3
cool bud, thanks heaps Thumbs up So the shaft housing doesnt have to sit right up against the rubber seal on the box?

also, dunno if any else uses clips on the shaft housing to knock them in, but it worked really well last weekend on my mates Prelude Vti-R. The guy who did it before for him smashed the insides of the shafts to bit by ramming them in like an anry ape Devil

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Posted 9th Sep 2012 at 14:15
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #4
lol!

no, the seal seals on the shaft not the shoulder, as long as the shaft butts up against the diff it'll be fine.

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Posted 9th Sep 2012 at 14:33
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

Posts: 163

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Post #5
Happy days Smile
Off to Peugeot tomorrow for new ball joint pinch bolts as one of mine is not in a good way.

Any idea of the part number for the gearbox drain plug compress copper washer? (service box doesnt have it)

Had to put the old washer back on when i did the engine oil as my housemate threw out the new ones, makes me fell kinda s**tty for putting old ones on...

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Posted 9th Sep 2012 at 14:54
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Rich E Forum Admin

Location: Hertfordshire

Registered: 27 Apr 2005

Posts: 7,757

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Post #6
Peugeot only sell the washer with a new drain plug as per the photo below, but any M16 copper washer will be fine.

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Rich
Posted 9th Sep 2012 at 15:06
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #7
ORLY?!

6988 01 GRBX PLUG GASKT 16X24-2


HARHARRR Razz

34pence over here btw.

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need a part number? get on here - http://public.servicebox.peugeot.com

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Posted 9th Sep 2012 at 17:06
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

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Post #8
Peugeot in Queensland doesnt have the transmission plug and washer, or B/J pinch bolts in stock. WTF!!!!!!!

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Posted 10th Sep 2012 at 00:34
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #9
Just find a hydraulics place or local motorfactor

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need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Sep 2012 at 00:53
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

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Post #10
nope mate, not a chance. It's not like the UK. Unless you have a Holden or a Ford, you're screwed.

Found a guy breaking a 97 XT. Had 16mm joints and mine has 18mm, but the bolt is the same, so drove 50 kms there and 50kms back. The guy laughed at me...

Managed to get some BV 75-80 transmission oil, happy about that Smile

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Posted 10th Sep 2012 at 07:40
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pete_rallye

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Location: Yorkshire

Registered: 12 Dec 2002

Posts: 5,253

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Post #11
You know just a long m10 bolt would have done. Make sure the non-threaded part is into where the ball joint is, then chop off any extra thread!

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Posted 10th Sep 2012 at 07:45
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ballardpaul

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Post #12
Did you put a new driveshaft oil seal in before filling the gearbox up?

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Posted 10th Sep 2012 at 09:23
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

Posts: 163

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Post #13
nope, I'll see how it goes. If it leaks - guess ill do it, but I wasn't planning on changing the oil.

Getting seals same day out here is hard.

With regard to the M10 bolt. No you can't. Grading and tensile strength for one, the ratio of shank to bolt length is different to standard bolts and the shank thickness is normally the o/d of the thread, however these are thicker Tired

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Posted 10th Sep 2012 at 10:57
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rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

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Post #14
you know what i think i have one of them plugs in the bag still in my loft, i'll look when i get home tonight

i bought it when rebuilding my s16 engine (so i bet it's the same part no????) and never ended up using it

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Posted 10th Sep 2012 at 11:06
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #15
GTI-6 wrote:
With regard to the M10 bolt. No you can't. Grading and tensile strength for one, the ratio of shank to bolt length is different to standard bolts


yup, hence the suggestion to use a longer bolt and cut the excess off.


GTI-6 wrote:

and the shank thickness is normally the o/d of the thread, however these are thicker Tired


no they aren't.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Sep 2012 at 11:17
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GTI-6

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Location: Brisbane

Registered: 18 Apr 2012

Posts: 163

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Post #16
Yeah ok, so I could cut it off. Fair play Smile

The shank thickness is different. I had an M10 bolt here and used the calipers to measure it. There was a fair difference. I'll find them in the garage tomorrow and put the details up, that's the reason coupled with wanting the right grade that I didnt use one.

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Posted 10th Sep 2012 at 11:48
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #17
that's not the case over here LOL

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Sep 2012 at 12:39
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buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

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Post #18
my p/s driveshaft is the same as that, its always made me wonder if its normal or if the p/s hub and wheel was like 5mm further out than it should be but apparently it is normal.

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Posted 11th Sep 2012 at 20:20
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