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Author Subject: Replacement Sill Panel (outer, pass side)
phillipm

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Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #1
As above, anyone know anywhere doing replacement panels for a 306?

Need a new sill as mine has finally lost the fight against rust Angry
Easier to slap a full one on than chop and patch - if I can find one.

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
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Posted 28th Aug 2012 at 16:07
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welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

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Post #2
never seen any 3 door ones, for some reason the 4/5 door and convertible sills are shown on SB but not the 3 door.

I think it may be because the 3/4 panel the sill and door frame are a single piece on a 3 door shell, so choppy choppy in a scrappy would be the only way.

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Bring on the Trumpets.

Posted 28th Aug 2012 at 16:46
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phillipm

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Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #3
Yeah, I thought someone might do a repair sill though, save me hassle of making one!

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 28th Aug 2012 at 20:53
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phillipm

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Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #4
Nope, f**ked if I can find one. Angle grinder time.

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 30th Aug 2012 at 14:15
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thewho07

Regular

Location: Scotland

Registered: 11 Aug 2009

Posts: 288

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Post #5
I realise this is an ancient thread...

But did you manage to find yourself a replacement sill? I'm in the same boat now and need to do my drivers side one. Is it a case of cutting one off as a replacement?

Thanks!
Posted 20th Sep 2015 at 20:48
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phillipm

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Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #6
No, never found any, I ended up making new panels out of sheet steel, think I ended up putting about 7 seperate panels in in the end, sill was a mess:







That rear corner was a b**ch to form so I made it on it's own and then welded the main piece in in front, as you can see above. Even the long section is a swine as it's compound curved so you have to hammerform it all the way.

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 20th Sep 2015 at 20:56
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thewho07

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Location: Scotland

Registered: 11 Aug 2009

Posts: 288

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Post #7
Thanks for that. Looks like a horrible job... Need to replace mine in exactly the same place.
Posted 20th Sep 2015 at 21:04
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phillipm

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Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #8
Yep, if you look the corner of the floor actually seperated once I cut the s**t out.

'twas fooking strong when I finished though.
Then I scrapped it a few months later LOL

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 20th Sep 2015 at 22:00
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mik

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Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

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Post #9
I had a rust hole due to jacking damage on one sill where some idiot had jacked the car on the sill (not even the seam) and caved it in, causing a rust hole to develop under the sill cover. I bought a 5-door outer sill and the guy who fixed it cut a section out of it, as the 3-door outer sill is part of the whole side of the car, as someone else stated. The 5-door sill was available from a number of places when I looked 2 years ago, just google it. The 5-door sill is longer, but it sufficed for my purposes. Once finished you will need to protect the welds inside, in my case I blew Bilt Hamber Electrox inside the sill with a lance, then once that had dried I wax injected both sills.

________________________________________

Cherry Rallye SOLD

Posted 23rd Sep 2015 at 21:39
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thewho07

Regular

Location: Scotland

Registered: 11 Aug 2009

Posts: 288

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Post #10
mik wrote:
I had a rust hole due to jacking damage on one sill where some idiot had jacked the car on the sill (not even the seam) and caved it in, causing a rust hole to develop under the sill cover. I bought a 5-door outer sill and the guy who fixed it cut a section out of it, as the 3-door outer sill is part of the whole side of the car, as someone else stated. The 5-door sill was available from a number of places when I looked 2 years ago, just google it. The 5-door sill is longer, but it sufficed for my purposes. Once finished you will need to protect the welds inside, in my case I blew Bilt Hamber Electrox inside the sill with a lance, then once that had dried I wax injected both sills.


That's good to know. I'll see if I can get my hands on a 5 door sill then Thumbs up
Posted 23rd Sep 2015 at 22:24
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lj_6

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Location: Bristol

Registered: 19 Jan 2010

Posts: 246

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Post #11
http://pages.ebay.com/link/?nav=item.view&alt=web&id=121761826584&globalID=EBAY-GB

I've seen this floating on eBay a fair bit!

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Astra burg #365 Garrett Power
'99 bodied 6 track project
Posted 23rd Sep 2015 at 22:51
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phillipm

Seasoned Pro

Location: Rotherham

Registered: 15 Oct 2006

Posts: 20,607

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Post #12
Probably going to find you have to fabricate the centre and inner sills anyway (and probably some of the reinforcements) if it's anything like mine was.

________________________________________

- Bespoke rollcages/additions/adjustments. Half cages right up to complete custom spaceframes - MSA/FIA spec, CDS, ROPT, T45, etc - PM me
Email me!
Custom-made polybushes available - need an odd size or fitment? - anything from batch work to one-off pieces.
Posted 23rd Sep 2015 at 23:04
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fast_eddie

Regular

Location: bradford

Registered: 21 Jan 2012

Posts: 285

Status: Offline
Post #13
Need a n/s rear quarter panel if anyone ever sees one Sad
Posted 25th Sep 2015 at 01:17
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