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Author Subject: Nialls GTi6
allanallen

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Post #176
What pulley ratio are you running again?

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Posted 8th Mar 2014 at 22:26
Niall

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Post #177
Not sure tbh. It's on a 67mm pulley and standard bottom one but he was adamant it would make 7psi until the plate warped and let all my boost out lol
Posted 8th Mar 2014 at 22:29
allanallen

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Post #178
That's less than 2:1 so I doubt you'll see 7psi, get a smaller pulley on Wink

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Posted 8th Mar 2014 at 22:38
Niall

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Post #179
So just to update this. Some may have seen my thread in the engines section but the day after mapping, i developed a knock which turned out to be a big end bearing





Thankfully i caught it in time. Crank was fine after a polish, rods were fine and the mains were fine so fitted new big en bearings and 2nd time lucky. Got it up and running with a oil pressure gauge fitted which would not stop leaking but finally i have stopped it! Sunday, took it for a nice country drive (only easy going as I'm still bedding it in) but was great fun with bags more torque low down. Did a 50 mile drive, drew a fair bit of attention with the whine lol and for once, it wasn't me who broke down!



Overall, going well so far!

Posted 17th Mar 2014 at 23:50
rallyestyle

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Post #180
Excellent news Smile

Onwards to the next step Devil

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Posted 17th Mar 2014 at 23:55
Niall

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Post #181
Next step is a new fuel pump, pull the engine loom out to tidy up then carry on running it in the remapping. Oh and a new charger manifold that doesn't leak!
Posted 17th Mar 2014 at 23:57
dangti6

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Post #182
Ha yeah that's Stef over on the 205 forum who used cork. I took the p**s saying it was a placemat. It was in fact a cork floor tile.

Cry

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  • Posted 29th Mar 2014 at 19:45
    Niall

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    Post #183
    dangti6 wrote:
    Ha yeah that's Stef over on the 205 forum who used cork. I took the p**s saying it was a placemat. It was in fact a cork floor tile.

    Cry


    Fair play to him if it works but i would just always have something in my mind thinking how much of a pikey am I! lol
    Ive used a bit of 3mm rubber which seems to work well.

    Oh, also ordered a new air filter and fuel pump today so just got to design a new charger outlet then it can go back for mapping again
    Posted 29th Mar 2014 at 19:51
    allanallen

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    Post #184
    Hope cork floor tiles work better as gaskets than they do as floor tiles, I did my bathroom with them and they're a right f**king state! I'll pm stef to see if he wants them as spares Razz

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    Posted 29th Mar 2014 at 23:31
    stef306

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    Post #185
    I was informed of this thread last night, i thought id pay for some membership and fight my corner! Firstly cracking thread niall once you get through the teething issue your be fine, i had all the same issues. Im glad to see some one else giving it ago and not following the rotrex trend.
    Right secondly my cork gasket is great and i got it from dans kitchen as hes a fan of cork place matts, allen maybe you could sell your cork to him to replace the place matt i stole.

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    Posted 30th Mar 2014 at 21:35
    dangti6

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    Post #186
    stef306 wrote:
    Right secondly my cork gasket is great and i got it from dans kitchen as hes a fan of cork place matts, allen maybe you could sell your cork to him to replace the place matt i stole.


    Who's Matt? Is he a member on here?

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  • Posted 30th Mar 2014 at 21:48
    Niall

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    Post #187
    stef306 wrote:
    I was informed of this thread last night, i thought id pay for some membership and fight my corner! Firstly cracking thread niall once you get through the teething issue your be fine, i had all the same issues. Im glad to see some one else giving it ago and not following the rotrex trend.
    Right secondly my cork gasket is great and i got it from dans kitchen as hes a fan of cork place matts, allen maybe you could sell your cork to him to replace the place matt i stole.


    Just seen this.
    Thanks Stef! I must admit, i rarely update this compared to my thread on OC but you get the general idea. Anyway, update!

    Several problems arose from the mapping. Firstly, fuel delivery issues. Turns out my pump was on its way out which made sense as it has made some funky noises in the past. So, i bought a Walbro 255 pump and got it fitted. I have only taken it for a quick drive to make sure it works but so far so good!



    Next up is the charger outlet. Originally, it was going to head straight down to the bottom of the rad and under the expansion tank to the IC but i cocked up with my measuring and when we fitted the engine, i had to turn the plate around 90 degrees meaning i had to pikey a twin pass and run a pipe all the way around the back of the rad then along the front. this presented a problem of intake temperatures of 50 degrees! Also, because i made the original outlet from steel and the charger is ally, they expanded at different rates and its actually bucked the plate causing a boost leak! So, new charger plate has been designed and has been sent to a few people for quotes to be made out of ally



    And the new route the pipe will be taking which will avoid the intake temps, a long run and less places to leak boost Big grin





    The recirc valve will then be moved down to the pipe from the IC so its releasing cold air back to the charger rather than hot air like it currently is.

    Once all of this is done, time for mapping again and then hopefully i will make the correct power!
    Posted 3rd Apr 2014 at 22:35
    Niall

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    Post #188
    Woke up to a text from Allen this morning with a picture of this...



    With any luck once its fitted, i should start seeing some sensible boost figures now (hope for 7psi) and then its ready to go back for mapping again.
    Posted 30th Apr 2014 at 20:11
    rallyestyle

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    Post #189
    Very nice Yes Gotta love it when you can call on someone in the club to knock you up something Thumbs up

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    Posted 1st May 2014 at 08:57
    Niall

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    Post #190
    Well got the new charger outlet fitted. Massive thanks to Allen for making it for me. Top work and service. Anyway, didn't quite go to plan. My measurements weren't spot on for the mounting holes so they needed some "adjustment". Anyway, once that was done, i got it fitted and took it for a drive. Car is much more lively and am now seeing 6psi. Only problem is now, if i let off the throttle at high rpm/boost, i get a nice chirp from the charger. Think its the belt slipping from the charger stalling due to the recirc valve not releasing enough pressure. Hope its that!
    Its definitely the charger as if i disconnect the charger i don't get it at all (which is a relief!). Think I'm going to try and add another recirc valve and see if that cures it.









    Oh and if the pipework vibrates against the bonnet, theres a simple way to fix that!

    Posted 5th May 2014 at 23:24
    eddy_gti6

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    Post #191
    Looks pretty tidy under thete. Any more pics of your car as a whole? I want to see what your speedlines look like as I have just bought a set haha

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    Posted 5th May 2014 at 23:29
    calibra306

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    Post #192
    Turinis?

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    Posted 5th May 2014 at 23:42
    eddy_gti6

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    Post #193
    Yeah

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    Posted 5th May 2014 at 23:43
    Niall

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    Post #194






    There you go mate Smile
    Posted 5th May 2014 at 23:46
    eddy_gti6

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    Post #195
    Mine should be here tomorrow. Choice of these or the 1.2s I have on at the minute. Really want some compomotive mo 5s but there silly money!
    Very tidy looking car Cool

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    Posted 5th May 2014 at 23:51
    calibra306

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    Post #196


    wrapped in the best rubber aswell! Ditto

    Take it yours were not a direct fit offset looking at the bolt holes



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    Posted 6th May 2014 at 04:04
    armzsc6

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    Post #197
    calibra306 wrote:


    wrapped in the best rubber aswell! Ditto

    Take it yours were not a direct fit offset looking at the bolt holes






    Certainly agree there mate I'm on PS3's all round now and wouldn't have anything else for a road tyre.


    Good progress there Niall, I've heard of people using 2 dump valves on these before so hopefully that's what the problem is. Either that or get yourself a massive one with a big trumpet outlet should relieve enough boost.


    Lovely bit of tig welding in that outlet plate from Allan Thumbs up

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    Posted 6th May 2014 at 07:50
    Niall

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    Post #198
    No mine are the correct offset and direct fit. The 16s just have really deep bolt holes unlike the 17s
    Posted 6th May 2014 at 07:55
    jimmyrallye

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    Post #199
    Dude that car is looking sweeeeeet

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    Posted 6th May 2014 at 08:43
    calibra306

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    Post #200
    Niall wrote:
    No mine are the correct offset and direct fit. The 16s just have really deep bolt holes unlike the 17s
    mine are 17in

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    Posted 6th May 2014 at 13:08

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