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| Author | Subject: Project Money Pit Rallye (Pic Heavy) |
 paul_13
Senior User  Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #51
hovis16 wrote: ....... and the misses aint happy. Tell her to jog on  : you need a car to get to work man! ________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit. Private work, not a prob |
 Posted 17th Sep 2011 at 00:22
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rallyeash
Seasoned Pro  Location: Devizes Registered: 11 Dec 2006 Posts: 4,424 Status: Offline |
Post #52
not good news mate. i did look abit down on power when lotek had it at a trackday not so long back!________________________________________ 230 hp 2.1 16v XU 205 rallye on jenveys Project thread here309 3dr K20 Type R |
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Posted 17th Sep 2011 at 17:37
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paul_13
Senior User Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #53
Looks like it got standard cams, nothing indicates they're piper from the markingsNo surprise there ________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit.Private work, not a prob |
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Posted 17th Sep 2011 at 22:28
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hovis16
Seasoned Pro  Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #54
paul_13 wrote: Looks like it got standard cams, nothing indicates they're piper from the markings No surprise there to confirm this is correct done some measurements and it seams they are standard???? the center seams to have a grind but not the lobes??????can anyone share some light? apart from that all i have done is cleaned the block and painted it up red and yes THANK YOU miles for the shiney head back  ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 18th Sep 2011 at 19:51
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paul_13
Senior User Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #55
I'll have a gander tomorrow mate, got some info off the 205drivers forum. See if it matches any of it.________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit.Private work, not a prob |
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Posted 18th Sep 2011 at 23:35
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marco gti6
Seasoned Pro  Location: Troisvierges Registered: 09 Mar 2009 Posts: 1,350 Status: Offline |
Post #56
Sorry to hear the project didn't run as smooth as intended. However i am sure you'll get her back running smoothly and once that is done you will see it was worth it  |
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Posted 19th Sep 2011 at 17:33
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #57
another night of engine work cleaned off my shiney skimmed head and put all the tappets back in, cleaned the cam carriers and cams so they areready to be put back and gave the engine mount a good clean............getting their slowly________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 20th Sep 2011 at 20:47
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #58
another busy day/night got a load of more parts that i have collected done some more cleaning and and fitted a cam lol plus used my parts washer at work to clean my tb and inlet manifold ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 22nd Sep 2011 at 20:23
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davewagon
Senior User  Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #59
Alrite chap, Billies arrived yesterday and look spot on (good wrapping) - look forward to sticking them on! How come you're not keeping some of your trick bits to bolt onto this ralleye ?? Dave ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 24th Sep 2011 at 09:06
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paul_13
Senior User Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #60
The boy needs monnies There was a few good bits on there already ________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit.Private work, not a prob |
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Posted 24th Sep 2011 at 09:36
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #61
davewagon wrote: Alrite chap, Billies arrived yesterday and look spot on (good wrapping) - look forward to sticking them on! How come you're not keeping some of your trick bits to bolt onto this ralleye ?? Dave Haha you did win them them. Lol as paul said néed the money,beside have got SOME trick bits on the rallye ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 24th Sep 2011 at 09:58
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #62
Yeah, t'was me, they never went above £46, so slightly less than the £50 we agreed, that cool?If i ever but any of the other stuff you're flogging, I can load the extra dollar onto a paypal payment. Peace ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 24th Sep 2011 at 14:01
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #63
so ive finally uploaded my pictures of the stuf that ive ben doing so here it goes.first the carnage     not a lot of gearbox oil     then the cleaning and the prep           then the new bits      apart from this ive done some more painting and thats about it for now. and just paul picked up my nice redone crank and bottom end bearings :cool THANK YOU PAUL AND MILES once again. ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 24th Sep 2011 at 20:33
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Stuwee
Senior User  Location: st albans Registered: 27 Jun 2007 Posts: 739 Status: Offline |
Post #64
Positive progress made.These cars should come with a bank overdraft as standard ________________________________________ Ph1 Cossack 6 |
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Posted 24th Sep 2011 at 20:47
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #65
stuwee1983 wrote: Positive progress made. These cars should come with a bank overdraft as standard yeah f*cking too right ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 24th Sep 2011 at 21:06
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #66
by the way the red block is my gti engine not the rallye one lol________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 24th Sep 2011 at 21:07
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davewagon
Senior User Location: Corby / Northampton Registered: 21 Feb 2007 Posts: 889 Status: Offline |
Post #67
So is the gti engine going into the Rallye?Where did you get the gearbox oil from ? Dave ________________________________________ Team: Moonstone GTI-6™Team: ian7675 wrote: Remember....a 6 isn't just a car, it's a part time job |
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Posted 25th Sep 2011 at 11:00
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paul_13
Senior User Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #68
I like how the dog now has a gearbox for a head ________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit.Private work, not a prob |
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Posted 25th Sep 2011 at 11:08
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #69
davewagon wrote: So is the gti engine going into the Rallye? Where did you get the gearbox oil from ? Dave yeap the rallye engine if f*cked not alot i could save. gearbox oil can from pug  ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 25th Sep 2011 at 20:03
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #70
another full day on the car........bloody hell its nice to be in bed. i managed to rebuild the inlet mani back up paint the engine bay again,paint the driveshafts.....red and refit my new vss sensor and driveshaft seals. then went to halfrauds and spent 101quid on oils, oil filters,coolant sparkplugs and a torque angle gauge.i was then going to go to my mates to see how he is doing with his mi rebuild but he wasn't home to paul and I went back to mine and ATTACKED the engine. managed to put the head back together and time it up plus rebuild the bottom end minus the crank and bearings.........not long to go ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 25th Sep 2011 at 20:12
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paul_13
Senior User Location: Reading Registered: 10 Dec 2008 Posts: 693 Status: Offline |
Post #71
  Uprated bearings  Reground mains on the crank      ________________________________________ 205 GTI6- Rebuilt engine, lightened flywheel, lightened pulley, 307 hdi brakes, Koni struts on gravel spec springs, 22mm TB's, 24mm ARB, Roll cage, Citreon ZX rear dampers, SL434's, Xsara box, Quickrack, Pipercross enclosed induction kit.Private work, not a prob |
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Posted 25th Sep 2011 at 21:18
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #72
looking forward to tomorrow get my oil pump chain and cog from pug tomorrow and hopefully my other bottom end bearings :cool________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 26th Sep 2011 at 22:13
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #73
so another morning on the rallye............off to pug to pick up some parts "my banks going to love me"so i went a picked up my bit oil chain cog selector bushes and some power steering fluid "dam ive got an oil collection goin"   i then quickly fitted the bushes before i headed off to my physio  After getting SMASHED by the physio bird i went to go and collect another part from my local auto factors.....nice new shiney fan swicth. so i rushed home and fitted it  i then fitted my newish ecu sensor  and i was going to leave it at that but.......................................i got carried away lol    i then ripped the rallye power steering metal pipe off because it was bent  and fitted the one off the gti and once again got carried away   not sure if your ment to paint this but oh well. now im sat indoors hurting ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 27th Sep 2011 at 16:09
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hovis16
Seasoned Pro Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #74
well it's been a while and paul and myself have been busy as ever and god is it taking its toll on me......but enough of my moaning. since my last udate a couple my bearing turned up thanks to MR RICH again so we set about attacking the bottom end         loads of nice new stuff uprated and standard bearings,new oil chain and cog new bottom pullie and a nice thick repair gasket for furture cams or advancing  we then called it a night the following day i then did some more painting while waiting for paul to arive then once again back on the the car     popped the head on timed her up fitted the mani and popped the pas kit on to see how it goes and left it at that. then had a night off of the car and had a night in with the misses...........it went well....started talking about bedding in process in my sleep another day passes and i get fed up of trying to contact Mr bm baker and decide to take a gamble and be a ginnie pig  perfectly happy with their p bushes so why no try a vibratechnics gearbox mount. can service it and all.  that then brings me to tonight and once again i was at it with paul managed to fit the pas kit correctly by using some seatbelt spacers  re fitted the belt popped a new crank seal on then the flywheel and clutch cover and thats it    ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 3rd Oct 2011 at 22:51
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cwspellowe
Seasoned Pro  Location: Calderbank Registered: 19 Jul 2009 Posts: 6,496 Status: Offline |
Post #75
Nice That is all ________________________________________ Bye bye Sundance Kid |
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Posted 3rd Oct 2011 at 23:24
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