displaying posts 51 to 75 of 178

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Author Subject: 99rallye's Clubsport
prism7guy

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Post #51
Just read through this thread, nice work. Thumbs up

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Goldie the track car.
Posted 6th Dec 2015 at 15:57
Chr1sch

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Post #52
Really is a lovely, great work
Posted 6th Dec 2015 at 19:55
99rallye

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Post #53
Right progress has been slow but the guys putting my seats in and painting my boot have done a great job.

We ummm`d and arrr`d about going fully fixed on the drivers seat but because its going to be driven by more than one person I decided to go with rails on the drivers seats. For safety reasons I want to fix them but using 4 point harnesses will spread the load and reduce the stress on the rails if the worst did happen.

I asked the guys doing it to remove as little of the original sound proofing on the floor as possible to try and make it look tidy, and also remove the original mounting box section for the standard seats so we could position the seats exactly where we wanted them.

20151222_092227_1 by Nick Buxton, on Flickr

The aim was to try and get the seats as tight to the tunnel as possible to improve weight distribution but still maintain a good driving position. After a couple of position mock ups and ins and outs the guys marked the location and made up the CDS (FIA spec) tubes.

FB_IMG_1452340026650 by Nick Buxton, on Flickr

FB_IMG_1452340015289 by Nick Buxton, on Flickr

FB_IMG_1452340042741 by Nick Buxton, on Flickr

FB_IMG_1452340048506 by Nick Buxton, on Flickr

Today I went to see it and they have painted the front floor pan back to the start of the boot floor where the harness anchor points are located. Its going to be a shame to put a carpet over it.

FB_IMG_1452340054419 by Nick Buxton, on Flickr

I should get it back next week but ive also been amassing some more bits to go with my present from Santa.

20151217_071018 by Nick Buxton, on Flickr

Some shiny new disc protectors.

20160109_121112 by Nick Buxton, on Flickr

Some very expensive SKF rear bearings - i never knew rear bearings were so expensive!

20160109_121136 by Nick Buxton, on Flickr
Posted 15th Dec 2017 at 13:42
demondriverdan

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Location: Londinium

Registered: 29 Nov 2010

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Post #54
Good work Smile I'd have taken the insulation material out from the footwells before welding in seat bars.

I've got to buy rear wheel bearings for the race car, they're crazy money!

________________________________________

Rallye Race Car
Posted 9th Jan 2016 at 14:03
99rallye

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Post #55
Yeah, i see why you`d take it out of a race car or pure track motor but it won't make much difference to me. It's still my only car (not that i need it ti commute in).

I had no idea....those SKF ones were over 200 for the pair!
Posted 9th Jan 2016 at 15:58
dangti6

aka JKshooter

Location: Taunton, Somerset

Registered: 15 Jun 2006

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Post #56
Pair of SKF rear hubs with bearings ~ £166 delivered from misterauto.co.uk.

£151.78 for the pair delivered from Amazon.co.uk or £123.90 the pair on eBay from Germany.

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  • Posted 9th Jan 2016 at 17:07
    99rallye

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    Post #57
    Sorry mine are actually SNR having checked which are 115 each from Eurocarparts....probably not the cheapest place to get them.

    As they have skf on the box though i will check with Eurocarparts they've sent the right ones
    Posted 9th Jan 2016 at 18:04
    mocinim

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    Post #58
    They will be the correct ones i ordered skf and got FAG but there correct for the rallye

    ________________________________________

    BLACK RALLYE - phoenix
    WHITE RALLYE - valliant

    http://public.servicebox.peugeot.com/

    https://www.gov.uk/check-mot-history
    Posted 9th Jan 2016 at 18:37
    99rallye

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    Post #59
    Today I'm a happy chappy

    20160114_091109 by Nick Buxton, on Flickr

    I picked up the Rallye from having the seats fitted and they've done a great job. It looks OEM which is exactly what i was hoping for- apart from the carpet gap between the front and back which is on me to sort.

    20160114_091049 by Nick Buxton, on Flickr

    The position is much lower and despite holding you so firmly it feels like it could drive upside down they are seemingly quite comfy (I need to have a long drive before I pass complete judgement!).

    20160114_091100 by Nick Buxton, on Flickr

    My favourite pic - i really like that you can see the new seat bars from the back.

    20160114_084216 by Nick Buxton, on Flickr
    Posted 15th Dec 2017 at 13:45
    mocinim

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    Post #60
    Very nice chap looking lovely

    ________________________________________

    BLACK RALLYE - phoenix
    WHITE RALLYE - valliant

    http://public.servicebox.peugeot.com/

    https://www.gov.uk/check-mot-history
    Posted 15th Jan 2016 at 09:12
    scotzman

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    Post #61
    Looking great Smile
    I think your black trims should be with you today mate. Thumbs up

    ________________________________________

    '90 1.6 205 GTi, '98 306 GTi-6
    Posted 15th Jan 2016 at 13:10
    Chr1sch

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    Post #62
    That looks fantastic
    Posted 15th Jan 2016 at 13:57
    99rallye

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    Post #63
    scotzman wrote:
    Looking great Smile
    I think your black trims should be with you today mate. Thumbs up


    Cheers man! I can't wait to get them in, the grey ones really irritate me
    Posted 15th Jan 2016 at 15:58
    99rallye

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    Post #64
    So last weekend a friend and i attacked the rear beam on the Rallye.

    20160214_114341 by Nick Buxton, on Flickr

    I don't think i posted any pics of it but i love the look of the back of the Rallye with its new ph3 boot.

    Anyway back to the beam; Everything was seized and it was raining so it was a right pig of a job. Having a spare pair of hands and an extra jack was really useful though.

    20160214_114356 by Nick Buxton, on Flickr

    Everything was very crusty so the wire brush and WD40 had a proper work out.

    I needed to get all the bits off the beam so i could reuse the bolts and brackets behind the disc covers on the new beam.

    20160214_114404_edit_1456302291221 by Nick Buxton, on Flickr

    The ABS sensors are properly bonded at the atomic level to the rear bracket so they will need properly bathing in WD40.

    To get the hubs and brackets off the stubs I bought a cheap hub and gear puller which made the job so much easier - I'd highly recommend it if anyone else is doing anything similar - great but of kit.

    The hubs didn't look too cleaver and certainly haven't been changed in the 5+ years I've had it.

    20160221_120117 by Nick Buxton, on Flickr

    20160221_115439 by Nick Buxton, on Flickr

    Everything that is getting reused is now soaking in a bucket of cider vinegar to before they get reused - the garage smells like a fish & chip shop.

    The new beam will be -30, 21 TBs with B6 dampers. Also while doing it I'm going to replace the off side rear caliper that didn't get changed when the nearside one was, and I've decided to get rid of the brake compensator and fit braided lines.

    I don't know if I'll do it all at the same time but I've also decided to get rid of the ABS.
    Posted 15th Dec 2017 at 13:51
    mocinim

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    Post #65
    http://www.ebay.co.uk/itm/151730810606?_trksid=p2060353.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

    Just in case bud Smile part number is good

    ________________________________________

    BLACK RALLYE - phoenix
    WHITE RALLYE - valliant

    http://public.servicebox.peugeot.com/

    https://www.gov.uk/check-mot-history
    Posted 24th Feb 2016 at 08:52
    welshpug!

    Capt Pedantic

    Location: Bigend, Wales.

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    Post #66
    hubs look fine till you pulled them apart LOL


    dont forget a bias valve.

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    Bring on the Trumpets.

    Posted 24th Feb 2016 at 10:52
    99rallye

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    Post #67
    Yeah the bias valve is on the shopping list.

    Andy this is my new parts pile....thanks for the brackets.

    20160214_114428 by Nick Buxton, on Flickr
    Posted 15th Dec 2017 at 13:52
    aaron6

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    Post #68
    You should get yourself a harness bar fitted like what I fitted in stillys rallye. It might be a little better for your back in a big crash due to the shallower angle of the harnesses behind the seats.

    ________________________________________

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    Posted 24th Feb 2016 at 13:32
    mocinim

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    Post #69
    99rallye wrote:
    Yeah the bias valve is on the shopping list.

    Andy this is my new parts pile....thanks for the brackets.



    Youll not catch up my parts pile if growing daily will soon be able to build a whole new car from parts lol

    Looking really good mate

    ________________________________________

    BLACK RALLYE - phoenix
    WHITE RALLYE - valliant

    http://public.servicebox.peugeot.com/

    https://www.gov.uk/check-mot-history
    Posted 24th Feb 2016 at 15:19
    Day666

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    Post #70
    Looking Great Nick Thumbs up

    I've got to do my floor similar only problem is I've got to remove some of the Exhaust Tunnel now as my door bars are stopping me going as close to the doors as you have ....just a little more fabrication LOL

    Keep the updates coming Thumbs up
    Posted 24th Feb 2016 at 16:22
    99rallye

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    Post #71
    Well, I've been a bit distracted lately because I've added another car to my fleet.....given it drives from the wrong end and has almost 3 times the power of the Rallye its takening a bit of learning.

    20160501_171919 by Nick Buxton, on Flickr

    20160326_113523 by Nick Buxton, on Flickr

    Enough of that though. I got the new beam built up and put the newly painted brakets on with the new hubs and de-rusted bolts which was so much more satisfying than taking it apart.

    20160319_125352 by Nick Buxton, on Flickr

    20160319_125407 by Nick Buxton, on Flickr

    Got it finished and the other front damper built up.

    20160319_171928 by Nick Buxton, on Flickr

    I noticed while i had the exhaust off that one of the welds had cracked which is why it was making a weird vibrating noise at some revs.

    20160319_172039 by Nick Buxton, on Flickr

    One of my friends (who also has a nice motor in the back ground) came around to help get it all fitted up.

    IMG-20160418-WA0004 by Nick Buxton, on Flickr

    Before I removed the brake bias.

    20160417_134339 by Nick Buxton, on Flickr

    How the back now sits....

    20160417_130713 by Nick Buxton, on Flickr

    It looks so much better now from the back...

    20160424_105515 by Nick Buxton, on Flickr

    I also trial fitted the new wheel to see what it looked like and how much clearance i had.

    20160424_111003 by Nick Buxton, on Flickr

    I also managed to find some time to finish fitting my black B and C pillar trim which looks soooo much better.

    20160417_173210 by Nick Buxton, on Flickr

    20160417_173236 by Nick Buxton, on Flickr

    I then moved on to fitting the front dampers. Before;

    20160424_111836 by Nick Buxton, on Flickr

    I was surprised how much shorter the Bilstein are than the standard items.

    20160424_121030 by Nick Buxton, on Flickr

    New bits in place...

    20160424_143731 by Nick Buxton, on Flickr

    Much better.

    20160424_145540 by Nick Buxton, on Flickr

    It had been stood outside on axle stands for 5 weeks so I gave it a wash before I pushed it back into the garage.

    20160424_160054 by Nick Buxton, on Flickr

    It looks much better than before but i think the front still needs to settle a bit...it looks a tad high compared to the back.

    Next on the list is to remove the rest of the ABS, run new brake lines, fit my braided rear lines brake bias valve and get the exhaust welded.....it's slowly getting there.
    Posted 15th Dec 2017 at 14:35
    prism7guy

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    Post #72
    Nice update, i love fitting shiny new parts to mine. Thumbs up

    ________________________________________

    Goldie the track car.
    Posted 15th May 2016 at 21:05
    tvrfan007

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    Post #73
    Looks nice, some very tasty mods going on there. Smile

    Like the M3 in Silverstone blue (?). Mate at work has an M3 same shape but Saloon and has just finished rebuilding it from an engine change, his span a bearing shell and shagged the crank. Horrific repair bill. :|

    ________________________________________

    I'm Si btw Tee hee

    Night Blue VW Golf GTD
    Bianca LBSC Rallye - Track/Road Slag Project Thread
    Sparkling Silver Mini Cooper D - Super Dooper Superman - (The other half's wheels)
    Posted 17th May 2016 at 21:43
    99rallye

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    Post #74
    Thanks. Yeah, spot on with the colour.

    In my oppinion it's the best colour because you get to se all the bulges, vents and differences compared to the standard e92.

    I was scared of similar issues so I made sure its got a AUC warranty.

    Have you got you're MOTd yet?
    Posted 17th May 2016 at 22:09
    99rallye

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    Post #75
    The Rallye disappeared the other weekend on a friends trailer to have the new brake lines fitted.

    20160522_0911311 by Nick Buxton, on Flickr

    There is always something cool about seeing a car on a trailer....anyway it should be back next week after the brake bias is fitted, handbrake cable, echaust welding and new brake lines are fitted.
    Posted 15th Dec 2017 at 14:35

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