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Author Subject: dans16 rallye project
matt evans

Seasoned Pro

Location: Stourbridge

Registered: 16 Sep 2009

Posts: 2,290

Status: Offline

Post #51
Very impressive progress mate!

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1999 Astor Grey GTi-6 OEM+ (now gone...)
2004 Aegean Blue 206 GTi 180 (also gone...)
2006 Skoda Fabia vRS in Sprint Yellow

honestly3k wrote:
Do you wrestle for a living matt? You sound like a monster LOL


owain wrote:
Nothing involving a 306 can be considered worthwhile.

Posted 29th Apr 2011 at 18:39
dans16

Regular

Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #52
Thanx progress will be slow soon am ment be getting calipers re-conditioned by carl off this forum (mechanical_repairs) but since sent them off not heard from him sent him 2 pm's not heard anything back

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234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 29th Apr 2011 at 19:02
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #53
Delays in getting it started 2day had a slight fuel leak on the connection on 1 side the fuel filter so need get a new connector but apart from that riveted side skirts on and wings today so there all fitted properly now and set the tps sensor to correct setting just need new connector 2 stop fuel leak then hopefully should be able start it

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234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 29th Apr 2011 at 22:59
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #54
had problems starting car wouldn't start unless jumped even though battery had been charging for 3days managed to find the problem, it was a bad earth connection on the engine.
managed to fix my fuel leaks with a new connector and started it again on Monday but the exhaust was blowing from all the joins so let it heat up to make sure everything else was ok and seemed to be going ok, had slight over fuelling issue but just put it on to my laptop and reprogrammed the original map back on and seems to have sorted it I think.
took the exhaust off as one piece yesterday and took it in to work and just welded all the joins up today to stop the blowing for sure and refitted few minutes ago and fitted a new engine earth seems as old one wasn't work and started first time off the key then was going to get a video for you guys but then it ran out off fuel Smile but will get it filled up and sort that out for you lot .

next job on the engender is to up the grill and the splitter back on the front bumper and put slam panel back on plus front bumper and lights the have a hole car built back up Smile


had wheels sprayed this week look good only third time in 3 years lol









parts still needed:

callipers (getting reconditioned as we speak)
brakes (discs and pads)
anti roll bar linkages (drop links)
tyres

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234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 7th May 2011 at 00:36
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #55
made a fair bit of progress today i removed the rear window wiper and placed a bung in

also finished putting finishing touches on the engine

put the front end back together as well:





















and finally got round today to taking a video and let it run for about 20min and had no problems no fuel leaks or anything so happy with that Smile




JUST NEEDS A WASH AND A POLISH NOW

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234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 9th May 2011 at 01:43
matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

Status: Offline

Post #56
Looks excellent. Have you looked into the inlet manifold design / length. You may find that you could improve midrange / torque with a different length?

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2.1 16v 306 Rallye.
Posted 9th May 2011 at 01:45
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

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Post #57
What you mean by manifold design I only thought there was one type you could get? Or do you mean the trumpets length?

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 9th May 2011 at 02:22
mike rallye

Seasoned Pro

Location: mold

Registered: 03 Sep 2008

Posts: 1,618

Status: Offline

Post #58
brilliant work there dan,and sound nice on tb to. were did you get the custom manifold from?
Posted 9th May 2011 at 02:47
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

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Post #59
Cheers. I ordered it from pug1off but its got manIflow logo on it so they must got it from them

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 9th May 2011 at 04:14
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #60
Looking niceCool

Colour coded front panel looks spot on IMOWink

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Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 10th May 2011 at 02:34
matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

Status: Offline

Post #61
dans16 wrote:
What you mean by manifold design I only thought there was one type you could get? Or do you mean the trumpets length?


I was meaning the length of the inlet manifold itself. It may be of no benefit as yours may be perfectly suited to the setup / engine you have. However the inlet length can make quite a difference.

________________________________________

2.1 16v 306 Rallye.
Posted 10th May 2011 at 02:50
cjm_harris

Seasoned Pro

Location: Parts for Sale section

Registered: 04 Dec 2007

Posts: 7,442

Status: Offline

Post #62
Fapping stunning Love

I am stealing this when I come over Ninja

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 10th May 2011 at 02:51
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

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Post #63
coskev wrote:
Looking niceCool

Colour coded front panel looks spot on IMOWink



What's Imo

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234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 10th May 2011 at 02:59
dans16

Regular

Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #64
O right I wil have to have a look in to that then and see

And as for this :

cjm_harris wrote:
Fapping stunning Love

I am stealing this when I come over Ninja


I don't think so Smile but thanx

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 10th May 2011 at 03:03
coskev

Seasoned Pro

Location: Oswestry

Registered: 01 Nov 2009

Posts: 3,132

Status: Offline

Post #65
dans16 wrote:
coskev wrote:
Looking niceCool

Colour coded front panel looks spot on IMOWink



What's Imo


In My Opinion Smile

________________________________________

Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 10th May 2011 at 03:50
dans16

Regular

Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #66
Thought it was just had to check thou thanx had few problems spraying it but turned out ok I think

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 10th May 2011 at 04:06
j1mmy

Regular

Location: telford

Registered: 17 Oct 2010

Posts: 294

Status: Offline

Post #67
This is gorgeous I love white rallye's and this is my favourite! It looks absolutely awsomely spot on in the first post good work keep up the awesome progress! Wink

________________________________________

now a very happy an proud GTi6 owner! Big grin

TEAM: Blaze phase 2
TEAM: Off the road for now Sad

Nimrods going up 4 sale will be available in the next week! Pm if interested.
Posted 2nd Jun 2011 at 01:18
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

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Post #68
Cheers Smile Wel looks are deceiving in the 1st post as you can see from the rest just got to buy the brakes and wil be done for now anyway

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 2nd Jun 2011 at 04:38
dans16

Regular

Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #69
finally got brakes Smile

fitted them to day





















________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 24th Jun 2011 at 03:24
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #70
car finally on the floor bleed the brakes and everything Smile

only problem is i have this light constantly on does anyone have a idea what it is?

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 24th Jun 2011 at 03:25
dans16

Regular

Location: spalding

Registered: 12 Aug 2007

Posts: 319

Status: Offline

Post #71
Ok sorted re bleed brakes and thought just take it for a test drive went over 10 mph and its gone off must have not got a correct reading Smile

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 26th Jun 2011 at 04:33
atterz

Seasoned Pro

Location: Stafford

Registered: 18 Feb 2011

Posts: 1,134

Status: Offline

Post #72
I wondered what that was!!?? So i just took the bulb out.

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owain wrote:
A GTI-6 with a good dashboard and the seats down can outsprint an E46 M3 in July.
Posted 26th Jun 2011 at 02:26
mike rallye

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Location: mold

Registered: 03 Sep 2008

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Post #73
looking spot on. you will have to make a video when your driving with the sound of the tb.
Posted 26th Jun 2011 at 02:26
dans16

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Location: spalding

Registered: 12 Aug 2007

Posts: 319

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Post #74
thanx yeah will do just got to afford tax and mot and insurance now with me moving at end the months money is going be really tight

________________________________________

234 BHP TB RALLYE
¼ mile 13.9

MY PROJECT THREAD
Posted 26th Jun 2011 at 04:35
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #75
dans16 wrote:
car finally on the floor bleed the brakes and everything Smile

only problem is i have this light constantly on does anyone have a idea what it is?



Did you run the engine with the car jacked up of the ground? It's probably the ABS unit having a funny five minutes because the fronts are turning at a different speed to the rears. Drive it for a minute and it should go out. (It did with mine anyway Wink )

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 26th Jun 2011 at 04:38

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