displaying posts 1 to 11 of 11

Author Subject: stiff gears
dan164

Newbie

Location: Dundee

Registered: 15 Sep 2009

Posts: 45

Status: Offline

Post #1
just had my timing belt done. my cars done about 80 miles and now the gearstick is absolutely solid to move. is their any comon parts of the linkage to fail? it was a little stiff a couple months ago so i just sprayed the pivot joint which looks a nightmare to change with wd40 and it worked ok. ive not had a chance to get under it so any ideas?
Posted 12th Dec 2010 at 17:24
Rich E Forum Admin

Location: Hertfordshire

Registered: 27 Apr 2005

Posts: 7,757

Status: Offline

Post #2
Possibly low on oil or has the wrong grade of oil. These gearboxes do get very stiff under those circumstances.

A heavily worn gearbox mount can cause this too.

Is it easier to change gear with the engine off?

________________________________________

Rich
Posted 12th Dec 2010 at 18:33
dan164

Newbie

Location: Dundee

Registered: 15 Sep 2009

Posts: 45

Status: Offline

Post #3
it has a small leak from a driveshaft oil seal but no crucnching or anything and its not lost much oil. its the same with the engine off and it really feels like the linkage. il need it over a pit at work for a good look
Posted 12th Dec 2010 at 18:48
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #4
if you need a box mate ive got 1 lying in the garage.

only time ive had stiff gears was when my clutch plate had cracked, but that was form harsh driving, but the gearstick still moved freely but was hard to select gears.

the d turbo is still running spot on mate!

________________________________________

In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
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Posted 13th Dec 2010 at 01:21
dan164

Newbie

Location: Dundee

Registered: 15 Sep 2009

Posts: 45

Status: Offline

Post #5
good good that thing will go to the moon and back and not miss a beat. found the problem, the pivot bolt that bolts to the subframe, that bush is seized, when the bolts tight gears are solid, bit of advice for people with similar problems, take the bolt out and put some lock tight on it, tighten it up then loosen it a quarter turn, you can move it with your pinky!
Posted 14th Dec 2010 at 16:37
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

Status: Offline

Post #6
if they bodged the timing belt, might have dropped the engine on the drivers side but not taken the linkages off and could of bent them?

worth a check

________________________________________

309 GTi6-T
Posted 14th Dec 2010 at 16:45
scottycollard

Junior User

Location: Totnes

Registered: 27 Sep 2010

Posts: 85

Status: Offline

Post #7
Does anyone know which oil to use in the gearbox
Posted 15th Dec 2010 at 18:37
anth

Seasoned Pro

Location: Colchester

Registered: 04 Apr 2006

Posts: 3,651

Status: Offline

Post #8
scottycollard wrote:
Does anyone know which oil to use in the gearbox


Get it from peugeot
Posted 15th Dec 2010 at 21:19
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #9
75w80 gear oil.
2 litres will surfice.

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 15th Dec 2010 at 21:35
gtisid

Seasoned Pro

Location: chelmsford

Registered: 22 Mar 2003

Posts: 4,992

Status: Offline

Post #10
sounds like a linkage problem, gearbox oil is important as the other stuff makes the gearbox tight when the oil is cold. pug stuff is p*ss thin but these gearboxes love it. as i said though it does sound like your linkage could be bent from the cam belt change. dropping the cam belt side of the engine to gain access to the belt and may have consequently bent your gear rods!!! or maybe even busted your gearbox mount

________________________________________

pugless
Phase 1 GTI 6 1996-1997
Subaru Impreza GB270 2007-2008
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Posted 15th Dec 2010 at 22:03
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

Status: Offline

Post #11
dan164 wrote:
good good that thing will go to the moon and back and not miss a beat. found the problem, the pivot bolt that bolts to the subframe, that bush is seized, when the bolts tight gears are solid, bit of advice for people with similar problems, take the bolt out and put some lock tight on it, tighten it up then loosen it a quarter turn, you can move it with your pinky!


already been sorted

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 15th Dec 2010 at 22:07

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