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Author Subject: High Boost Supercharged Rallye
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #51
What's happning with this now mate?

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Posted 8th Feb 2012 at 19:33
darzmat

Senior User

Location: nairn

Registered: 14 Jan 2011

Posts: 879

Status: Offline

Post #52
Got hit by a milk float last I heard...... :/

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1997 blaze GTI-6 bought january '11 £800

Spend to date on parts £827.88

Posted 8th Feb 2012 at 20:33
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #53
Milk float i think not Big grin
Shes all good in dry storage for the winter

Over winter i have done heater matrix Crazy wired in a Revotec Electronic Fan Controller, driver seat was retrimmed, airbag light sorted, mechanical boost gauge installed

Also just fitted new pads and discs with my refurbished standard Six callipers and bought graphite grey Cyclones, also refurbished rear pad carriers. Both in Red.

Planning ditching the brembos or refurbishing them

Then oil change and filter will be ready for summer.

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 13th Feb 2012 at 12:14
yippeekayay

Seasoned Pro

Location: wilts

Registered: 27 Oct 2008

Posts: 4,144

Status: Offline

Post #54
Think mike would like pictures with wheels on car if you get chance......sounding a great motor.

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306 less for first time in nearly 7 years. Lets keep it that way... please refuse any offers i make to buy your 306 ( doctors letter supplied by request)

Marmite and cheese sandwiches anyone???

Burns and Mcrae will be forever missed.
x box "yippeekayaymofo"
Posted 13th Feb 2012 at 12:33
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #55
Sell me your brembos Big grin

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Posted 13th Feb 2012 at 15:13
chrisd306

Seasoned Pro

Location: Perth Scotland

Registered: 26 Nov 2005

Posts: 10,061

Status: Offline

Post #56
He has 2 sets of Brembos i think!!

Please tell you got mintex 1155's or feredo ds2500 pads, maybe want better fluid swell as mine wasn't up to much with standard brakes and spirited low boost driving!!

Pics of drivers seat and cost, or did your maw get her sewing machine out lol

What gauge you get?

I need to get my afr gauge working as it's worst money I've spent so far apart from buying ktec strut brace lol!!

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In my garage just now

2003 BMW M3 & 2009 L200 Raging Bull
& Audi Q5 S Line
AX stock rod & Saxo Stock rod
Sold the bike an charged rallye an bought a caravan, midlife crisis or what!
Posted 13th Feb 2012 at 18:38
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #57
Feredo ds2500 all round, will prob be 5.1 dot fluid Dunno

ebay special gauge to be honest, it looks w*nk.

Pictures are uploaded just cannot be arsed updating this thread.

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 09:43
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #58
Past few month I have been smelling anti freeze when I first jump into car

So it was time to change dreaded heater matrix Sad

Started by removing dash

Dash almost out...


Out...


old matrix out here


At this point i replaced the dodgy heater controls with a less abused one.

Heater controller is now smoother and doesnt feel like its going to snap the wire ropes everytime i try to close main vent control

Also cleaned out inside of heaters, it had a years of dirt, leaves and damp that had gathered. It was pretty disgusting in there.

The worlds most expensive O rings?


Fitted new matrix


Replaced bonnet latch cable


and clip


________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 11:28
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #59
While car was off the road i thought it would make sense to replace squeeking bearings on my belt pulleys.





Didnt replace auto-tensioner pulley bearing as it got replaced a few month ago when it fell to bits and snapped my aux belt

These bearings were pressed in using large press from work Smile pretty handy.

Replacing rear pads and discs





Done the front but too



Old seat wear

and

Sad

Seat retrimmed locally, slightly different shade which isnt too noticeable.




Boost guage pod purchased from member a on here Thumbs up

Which i painted to suit rest of centre console


While dash was out i drilled hole for Boost Gauge pipe.



De-burred drilled hole (with great difficulty) and inserted rubber grommet, then routed silicon hose through it.




Picture of hose connected to Boost Gauge, note the state of the art electrical tape to make Gauge more snug fit.


Wired in light for Gauge, light comes on with lights. If anyones interested its the light from 12v plug. Wasnt getting used... possibly something iv broken and not even noticed LOL

Every wire, soldered and heat wrapped.



Made the light wiring removable though.



dash pretty much back together, empty looking boot at this point


Vent blocked off, bonded a plastic blank on using mastic and duck tape for good measure


Wiring for Gauge held in place


Left with this im still not 100% if i like the cheap ebay gauge

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 11:50
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #60
Acquired these


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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 14:46
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #61
Airbag light sorted

I have no airbags, i used resistor trick to sort airbag light
battery terminal removed first Yes




Steering column


Under drivers seat repair


Passenger seat would not work at all had to wire in another resistor



Used some more electrical tape

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 15:56
mik

Seasoned Pro

Location: Kent

Registered: 17 Feb 2011

Posts: 2,100

Status: Offline

Post #62
Nice work. How much did the vinyl replacement on the driver's seat cost? I need to do mine or get a better interior(facings are excellent - just the vinyl needs doing).

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Cherry Rallye SOLD

Posted 20th Feb 2012 at 17:46
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #63
yeh my Rallye fabric was fine also
it was £100 for vinyl repalcement, someone did ask me - i couldnt remember

he was the only retrimmer up here i could find locally so didnt have much choice
also done my rear bench which had a wee nick on it too

id imagine it wouldnt be very hard to get 100% match
but again, i only notice when i look hard... or take a picture with flash on LOL

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 20th Feb 2012 at 20:42
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #64
When you going to sell me some brembos then? Big grin

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Posted 20th Feb 2012 at 22:26
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

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Post #65
i like hording things Big grin
i want to see what i make of standard wheels and brakes first eh

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Feb 2012 at 09:14
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

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Post #66
Alloys got washed for the first and probably last time this year


________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 21st Feb 2012 at 09:24
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

Status: Offline

Post #67
Big grin Smile Thumbs up
Nice work mate, how have I missed this

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andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 1st Mar 2012 at 12:04
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #68
Thank you

keep finding parts of the car to "derust" in an effort to delay the ageing, I end up spending weeks preparing then few days painting. I think I end up a lot older, its a vicious circle

the engine bay I done around 2 years ago is starting to get rust colour creeping in at seams, although i did expect it

just replaced front brake pipes where they meet the flexi, that was not fun!

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 1st Mar 2012 at 12:23
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #69
Well time for a bit of an update

after 3 years of low boost i am going high boost

started ordering parts last week, now they are in

Sachs cover from a LUK clutch kit










injectors, swirl pot, fuel pump and fittings, ecu software from rich
planning a remap from Wayne once i get it all put together and have the time and money

also sourced a set of wilwoods with Wellys bracket kit, attempting to source Ferodo DS2500 pads, loved them in my brembos

still waiting on engine block from T400PUG (aka Stans old high boost engine)
edit Whistle
helix paddle clutch plate ordered too

currently cleaning out the my garage so hopfully making a start in next few weeks

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 3rd Jul 2012 at 10:24
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

Status: Offline

Post #70
You mean t400pug?

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andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 3rd Jul 2012 at 15:44
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #71
Ohh yeh Smile

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 3rd Jul 2012 at 16:14
eddy_gti6

Seasoned Pro

Location: Durham

Registered: 20 Oct 2008

Posts: 8,716

Status: Offline

Post #72
Fanny! I will still pass you LOL you doing knockhill 15th sep?

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Posted 3rd Jul 2012 at 23:15
gnrlee Forum Admin

Location: Leeds

Registered: 20 Aug 2005

Posts: 8,878

Status: Offline

Post #73
Clapping loving the work! Wink

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Proud Member of the ASTOR Owners Club
Posted 3rd Jul 2012 at 23:45
russbez

Seasoned Pro

Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

Status: Offline

Post #74
Started clearing out parents garage to get car in, garage was a total mess!!

Got this far today





Just waiting on engine coming now.

If anyone can contact T400PUG for me, iv been waiting since 18/19th of June for engine Sad tried messaging him already.

________________________________________

TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 7th Jul 2012 at 14:29
chris with a pug

Seasoned Pro

Location: Southampton

Registered: 16 Feb 2003

Posts: 5,366

Status: Offline

Post #75
T400PUG is really unreliable for sending stuff out, you will get it but it will take for ever. (speaking from experience)
Posted 7th Jul 2012 at 17:49

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