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Author Subject: 2.1
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

Status: Offline

Post #1
what diesel crank do i need to do a 2.1 6 engine?
Posted 8th Jun 2010 at 00:53
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #2
1.9


or a 1.9 petrol.

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Posted 8th Jun 2010 at 01:01
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

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Post #3
what do i need too do too make it all fit with out any issues???
Posted 8th Jun 2010 at 01:05
matty_rallye

Senior User

Location: Devizes

Registered: 28 Oct 2005

Posts: 966

Status: Offline

Post #4
87mm bore, pistons to suit. Custom rods / pistons to lose some height of the stroke due to the 2mm increase of crank stroke.

________________________________________

2.1 16v 306 Rallye.
Posted 8th Jun 2010 at 02:48
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #5
matty_rallye wrote:
87mm bore, pistons to suit. Custom rods / pistons to lose some height of the stroke due to the 2mm increase of crank stroke.


Looks like you won't be buying my pistons after all Chris Wink Smile

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 8th Jun 2010 at 02:55
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

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Post #6
not shure yet guna do sum more research
Posted 8th Jun 2010 at 03:00
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

Posts: 4,424

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Post #7
the s16 pistons and rods can be fitted i believe but your still limited on cam choice on standard pistons

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 8th Jun 2010 at 15:08
karoshi

Junior User

Location: Sydney

Registered: 07 Mar 2010

Posts: 60

Status: Offline

Post #8
There is an increase in compression with an increase in stroke isn't there?
About how much?

________________________________________

Cheers
Bill
Posted 8th Jun 2010 at 17:46
ryangti6

Seasoned Pro

Location: Pontypool

Registered: 01 Sep 2006

Posts: 1,839

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Post #9
karoshi wrote:
There is an increase in compression with an increase in stroke isn't there?
About how much?


It would depend how you build the engine and where the pistons sit in relation to the deck of the block.

________________________________________

Ryan
Posted 8th Jun 2010 at 23:13
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

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Post #10
cont knw what too do know as 2litre is a good engine anyway.....
Posted 9th Jun 2010 at 00:33
rallyeash

Seasoned Pro

Location: Devizes

Registered: 11 Dec 2006

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Post #11
what are you planning on using the car for? track work?

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 9th Jun 2010 at 00:38
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

Status: Offline

Post #12
more track and weekend car for fun. was toying with a mi16 build due to it being 20kg lighter
Posted 9th Jun 2010 at 00:43
jarrus464

Junior User

Location: Great Wyrley, Walsall

Registered: 14 May 2007

Posts: 92

Status: Offline

Post #13
Could be good, but lighter isn't always better though mate Smile

I think there might be a good reason why PSA went back to cast iron over alloy
Posted 9th Jun 2010 at 04:51
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

Posts: 1,466

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Post #14
bigger stroke but shorter con-rod will give lower compression.
reason pug went back to cast is because its probably stronger and puts the weight over the driving wheels which is better for traction.
anybody watched the latest topgear stunt on a 207gti? they timed it, then stripped it out and timed it again and was faster standard...

________________________________________

309 GTi6-T
Posted 9th Jun 2010 at 10:16
jarrus464

Junior User

Location: Great Wyrley, Walsall

Registered: 14 May 2007

Posts: 92

Status: Offline

Post #15
no I haven't seen that, you have a link?

It could be down to the suspension that,
probably more roll due to it sitting higher up,
Posted 9th Jun 2010 at 20:08
309btcc

**DODGY SELLER**

Location: england

Registered: 07 Jul 2009

Posts: 530

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Post #16
ok cool i just dont know what too do atm
Posted 9th Jun 2010 at 20:45
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #17
bobdylan_55 wrote:
bigger stroke but shorter con-rod will give lower compression.


only if you make the rod or piston too short, get it right, it WILL be higher.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Jun 2010 at 04:59
leito6

Newbie

Location: Buenos Aires

Registered: 24 Sep 2009

Posts: 20

Status: Offline

Post #18
I'm going down this road at the moment with my engine rebuild. 88mm crank from a XUD9 and 86,5mm forged pistons (1mm lower compression height).

End result is circa 2070cc and 11,16 to 1 compression ratio. I'm making the valve pockets 1mm lower in order to have more room to play with timing and bringing the compression down to approximatelly the std ratio.
Posted 10th Jun 2010 at 09:13
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #19
I would leave the compression ratio as it is, though it is wise to enlarge the cutouts.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 10th Jun 2010 at 16:00
bobdylan_55

Seasoned Pro

Location: derby

Registered: 28 Mar 2009

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Post #20
welshpug! wrote:
bobdylan_55 wrote:
bigger stroke but shorter con-rod will give lower compression.


only if you make the rod or piston too short, get it right, it WILL be higher.


i was refering to kiroshi's earlier comment saying that increasing stroke will increase compression. I was trying to say if its too high you could reduce the size of the rods to get it into a reasonable figure without machining the pistons.

________________________________________

309 GTi6-T
Posted 10th Jun 2010 at 16:26
karoshi

Junior User

Location: Sydney

Registered: 07 Mar 2010

Posts: 60

Status: Offline

Post #21
My question upon reflection was one of a numpty.

The discussion resulting however is very interesting!

________________________________________

Cheers
Bill
Posted 10th Jun 2010 at 18:46
pugheaven

Seasoned Pro

Location: Fareham

Registered: 17 Dec 2006

Posts: 4,602

Status: Offline

Post #22
Im thinking of building a 2.1 turbo gti6. Iv already got the pistons and rods, 86mm and cr 8.1. If i was to use a 1.9 crank and take 1mm off the crown of the piston what cc will this give and what will the cr be? Thanks Ollie
Posted 24th Jun 2010 at 15:51
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #23
2044cc, not sure on the compression, do the pistons have the 4 valve cutouts?

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 24th Jun 2010 at 16:00
pugheaven

Seasoned Pro

Location: Fareham

Registered: 17 Dec 2006

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Post #24
the pistons are wossner items, they do have cut out on the crown only and not in the dished part. Would it be safe to take 2mm off them. A friend of mine spoke to brett x longmans builder and he suggested it! Bit worried about takin meat off the pistons.
Posted 24th Jun 2010 at 16:08
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #25
depends how deep the valve cutouts are, you'd need to make them deeper too ideally, you will only need to take 1mm off as the stroke is only increased upwards by 1mm.

trouble is that they are dished, so it'd be quite an involved process to take the material off accurately.


I'd leave it at 86mm tbh, its a lot of messing around for not much benefit as its a Boosted application, if it was N/A and you had flat top pistons it'd be a different matter, or if you were ordering new pistons.

________________________________________

need a part number? get on here - http://public.servicebox.peugeot.com

Bring on the Trumpets.

Posted 24th Jun 2010 at 16:38

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