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Author Subject: 205 2.1 16v rallye track car
midlife

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Location: Colne, Lancashire

Registered: 13 Mar 2006

Posts: 7,544

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Post #101
Smug

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Get used to seeing the yellow one !!!MehMehMehMehMeh
Team 330™Cool
Team "no front end or engine"
Team "LIMITED EDITION" I live for the 306 stickerSmug
Team 0-60 in 6.44 & standing qtr in 14.808 @ 94.55mph all with std engineSmug
203bhp Corolla T-Sport daily driver stealthier than Kwai Chang Caine
Posted 3rd Nov 2010 at 04:44
rallyeash

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Location: Devizes

Registered: 11 Dec 2006

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Post #102
thought i'd post up a few pictures of before the start of this thread when i starting fitting the new engine.
previous it was a mi16/ gti6 hybrid engine on 45mm tb's, 10 point bolt in cage, coilovers, quiafe diff 309 running gear and loads of the other usual track spec bits


removal of the old Mi/gti6 hybrid engine.








after most of it was stripped down i took it to work and pressure washed the whole car down






before



after








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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:37
rallyeash

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Post #103
then i made a dolly up to move the shell around on

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:38
rallyeash

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Post #104
then came the "proper cage"






________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:40
rallyeash

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Post #105
inside all sanded down by hand


swaged holes, and inside "sides" sanded

left


right.


mid primer...



after primer












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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:44
daveyboy

aka Jim Davey

Location: Southampton

Registered: 01 Oct 2007

Posts: 8,648

Status: Offline

Post #106
Great project thread, Love this car more than ever. Top work fella.

________________________________________

R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.

Some of my services: (See my for sale threads)
Engine mount/chassis repair
Solid Beam Mounts BACK IN PRODUCTION
Harness bars
Posted 10th Dec 2010 at 20:45
rallyeash

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Post #107
inside done, new front wings fitted and starting to sand the outside down






________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:45
rallyeash

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Post #108
new seats

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:46
rallyeash

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Post #109
adjustable top mounts


engine bits, pre engine build obviously



inside masked off ready fro outside spraying
8) 8)

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:48
rallyeash

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Registered: 11 Dec 2006

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Post #110








________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:49
rallyeash

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Post #111








________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:50
rallyeash

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Post #112
pistons, again pre engine build

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:51
rallyeash

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Post #113
coming back together




________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:52
rallyeash

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Post #114
engine building

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230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:53
rallyeash

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Post #115
and thats pretty much everything up until the start of this thread.

well i say everything but theres also a build thread from when i bought it standard 1400- the mi16 track spec.

thanks for viewing.
the car is currently down with Sandy Brown still having a complete loom made for the car, Satchell "touring car" style gear shifter and mapping. Smile

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 20:56
rallyeash

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Post #116
should probably be moved into the projects section now..

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 10th Dec 2010 at 21:15
petey

Regular

Location: Devizes

Registered: 24 Sep 2010

Posts: 263

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Post #117
Looking good buddy! Can't wait to co-pilot this round the track - if you ever get it back from Sandy's LOL

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High Boost Supercharged 306 GTI6
Alfa 147 GTA
Posted 12th Dec 2010 at 23:47
jimmyrallye

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Location: portsmouth

Registered: 19 Apr 2008

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Post #118
wow thats amazeing workSmile

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"Police arrested two kids yesterday, one was drinking battery acid, the other was eating fireworks. They charged one and let the other one off."
Posted 13th Dec 2010 at 00:36
rallyeash

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Post #119
pete, he text me saturday, piper vernier pulleys been fitted, along with the billet crank pulley and cam timings been set. could be running this side of xmasSmile

you over wednesday for Cheers ??

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 13th Dec 2010 at 00:52
petey

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Registered: 24 Sep 2010

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Post #120
fingers crossed!

Cheers sounds good to me - this is my favourate smiley, so apt!

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High Boost Supercharged 306 GTI6
Alfa 147 GTA
Posted 13th Dec 2010 at 14:04
russbez

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Location: Inverness-Shire

Registered: 19 Dec 2005

Posts: 7,458

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Post #121
amazing build

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TEAM HIGH BOOST SUPERCHARGED RALLYE

My Rallye project thread
Posted 17th Dec 2010 at 14:13
coskev

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Location: Oswestry

Registered: 01 Nov 2009

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Post #122
Awesome build and great write upCool

Are the wheels standard,or been widened?Smile

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Red GTB1756 powered Fabia VRS daily driver,LBSC Gti6 eater........

Mac1 ZR R1 kit car build in progress.
Posted 17th Dec 2010 at 16:41
arigti6

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Location: Wiltshire

Registered: 24 Jan 2010

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Post #123
Now that is a RALLYE! Yes

I imagine that must be rapid Ash?

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I Live for the 306 Ninja

TEAM CHERRY PINK RALLYE
2008 BMW ///M 320d
Posted 17th Dec 2010 at 21:12
daver6

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Location: Durham

Registered: 08 Aug 2010

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Post #124
Loved everything except seeing your clock in metric! :-p

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Red Rallye - Rolling "restoration"

Wishbone Polybushes available
Posted 18th Dec 2010 at 00:15
rallyeash

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Location: Devizes

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Post #125
thanks for the comments guys!

wheels are 106 S2 Rallye steelies so there 6J

Daver6, what do you mean clock in metric?

arigti6, havent driven the car yet with this engine but on the old mi/gti6 hybrid engine it went alright!. i'd like it to run 0-60 in flat 5's but we will see. love to break into the 4's but think ill struggle with fwd

________________________________________

230 hp 2.1 16v XU 205 rallye on jenveysHyper Project thread here
309 3dr K20 Type R
Posted 20th Dec 2010 at 00:56

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