Post #1
I have had a look in the FAQ but cant find anythign about removing the 'box, I have undone (i think all the bolts but it dont seem to budge, What is the easyist way to remove it? Just alot of jiggling and force or am i missing something?
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displaying posts 1 to 25 of 33
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| Author | Subject: Gearbox Removal |
 kezman7
Senior User  Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
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 Posted 25th May 2010 at 04:11
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Rich E
Forum Admin Location: Hertfordshire Registered: 27 Apr 2005 Posts: 7,757 Status: Offline |
Post #2
It's covered in the clutch change FAQ, but basically you just unbolt the box from the engine and it comes away.If it won't budge then you've probably got bolts still in it somewhere. ________________________________________ Rich |
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Posted 25th May 2010 at 04:42
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chris167
Seasoned Pro  Location: hull Registered: 14 Dec 2007 Posts: 1,181 Status: Offline |
Post #3
how many bolts have you taken out?________________________________________ There are currently 1 people onlineMost ever was 173 on Sunday 9th Nov 2008 at 8:04pm Registered Users: chris167 |
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Posted 25th May 2010 at 04:50
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #4
Erm i didnt count them Ill let you know tomorrow after iv had a look if i cant see anything, Also while im here, Is it heavy off the engine? Is im on my tod |
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Posted 25th May 2010 at 04:51
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chris167
Seasoned Pro Location: hull Registered: 14 Dec 2007 Posts: 1,181 Status: Offline |
Post #5
aslong as your not laid looking straight up at it you should be ok  ________________________________________ There are currently 1 people onlineMost ever was 173 on Sunday 9th Nov 2008 at 8:04pm Registered Users: chris167 |
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Posted 25th May 2010 at 04:55
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #6
Haha no no doing it from the top |
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Posted 25th May 2010 at 04:55
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buzzbrightyear
Seasoned Pro  Location: hiding all receipts for car Registered: 09 Jul 2008 Posts: 11,894 Status: Offline |
Post #7
have you removed the clutch arm? although if it hasnt even seperated at all then this wont be whatts stopping it, yet anyway.________________________________________ andrew315rawson@live.co.ukMoonstone phase 7 gti6 My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1 |
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Posted 25th May 2010 at 05:14
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #8
No i havn't iv removed the shafts, mount and the cables and alot of bolts |
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Posted 25th May 2010 at 05:20
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cjm_harris
Seasoned Pro  Location: Parts for Sale section Registered: 04 Dec 2007 Posts: 7,442 Status: Offline |
Post #9
andy+katie wrote: have you removed the clutch arm? although if it hasnt even seperated at all then this wont be whatts stopping it, yet anyway. This caught me out. I undid everything and could only get the box to come away about an inch or so. Wiggling it for about 20 mins until I found out about the clutch arm  ________________________________________ Chris1999 China Gti6 Supercharged  [Fun car] >>Project Thread<<2000 Bianca 306 Diesel [Work runabout] |
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Posted 25th May 2010 at 16:25
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #10
Did it! I missed an allen bolt down the back Dropped off without me even touching it, Good job i moved my foot seconds before as i only had trainers on. |
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Posted 26th May 2010 at 02:59
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birk
Seasoned Pro  Location: Doncaster Registered: 24 Oct 2005 Posts: 7,032 Status: Offline |
Post #11
i dropped a gearbox on my hand when i last did mine, oh yea it hurt, was twice the size of my other fingers for a few days, lucky not to break it the doc said. ________________________________________ Dimma + Gt35 turbo = Solid rear beam mounts £130 07889376885 Dan |
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Posted 26th May 2010 at 03:10
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rallyestyle
Seasoned Pro  Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #12
WHat did you drop it onto kez? Carefully placed cushions or something?Probably need to do a clutch change and shaft seals this summer ________________________________________ Just Drive It |
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Posted 26th May 2010 at 14:58
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #13
dropped it onto an old bed duvet then slid the lot out the arch |
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Posted 26th May 2010 at 18:27
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gnrlee
Forum Admin Location: Leeds Registered: 20 Aug 2005 Posts: 8,878 Status: Offline |
Post #14
yeah they are pretty heavy aren't they! you might want to get someone for putting it back on, Stan306 helped me with mine I had to get under the car and do a push up with the gearbox while he hooked everything in place defo not a 1 man job unless you can use an engine crane etc?________________________________________ Proud Member of the ASTOR Owners Club |
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Posted 26th May 2010 at 19:22
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kezman7
Senior User Location: Castleford Registered: 20 Feb 2009 Posts: 762 Status: Offline |
Post #15
It wont be going back on so thats ok! Thats why i get garages to do work involving gearobx or clutch, as i have to work on the driveway. Much easiler and safer to give someone like Carl the job  |
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Posted 26th May 2010 at 19:49
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SteviePut
Seasoned Pro  Location: Down south Registered: 20 Oct 2005 Posts: 13,637 Status: Offline |
Post #16
RichW has this down to a fine art I've helped two or three times now putting it back. It usually takes us about 20 minutes to get it back on - to a stage where you can get a few bolts in to insure the clutch fork is engaged in the bearing ________________________________________ My old man wrote me a letter from prison once. It said if you don't want to end up in here, stay away from crime, women and drugs. Trouble is, that don't leave you much else to do, does it? |
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Posted 26th May 2010 at 23:51
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jonnie205
Seasoned Pro  Location: Bicester Registered: 10 Apr 2005 Posts: 4,146 Status: Offline |
Post #17
20mins? blimey its only about 1 min to get the box from the floor and up onto the engine with a bellhousing bolt in |
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Posted 30th May 2010 at 00:27
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gilesy
Seasoned Pro  Location: Greenwich - in that London Registered: 03 Apr 2006 Posts: 5,133 Status: Offline |
Post #18
jonnie205 wrote: 20mins? blimey its only about 1 min to get the box from the floor and up onto the engine with a bellhousing bolt in Abd I bet if anyone said they'd been to Tenerife you'd say you'd been to Elevenerife. Always a black cat about hey Stevie? Haha |
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Posted 30th May 2010 at 05:57
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jonnie205
Seasoned Pro Location: Bicester Registered: 10 Apr 2005 Posts: 4,146 Status: Offline |
Post #19
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Posted 30th May 2010 at 15:03
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t11hac
Senior User  Location: North East Registered: 12 Dec 2008 Posts: 596 Status: Offline |
Post #20
kezman7 wrote: as i have to work on the driveway. Much easiler and safer to give someone like Carl the job I done my box outside my sister on the street with cars and bus's passing couldnt be helped was very very unsafe  good fun though  ________________________________________ Team Black Rallye |
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Posted 30th May 2010 at 21:26
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daveyboy
aka Jim Davey  Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #21
jonnie205 wrote: 20mins? blimey its only about 1 min to get the box from the floor and up onto the engine with a bellhousing bolt in I think Steve meant completely refitted, not just perched on the ouput shaft with one bolt in  ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 30th May 2010 at 22:51
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jonnie205
Seasoned Pro Location: Bicester Registered: 10 Apr 2005 Posts: 4,146 Status: Offline |
Post #22
yeah that sounds about right,  |
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Posted 30th May 2010 at 22:56
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tvrfan007
Seasoned Pro  Location: In the garage Registered: 29 May 2005 Posts: 3,488 Status: Offline |
Post #23
Does the box not have locating dowels to take the dead weight?________________________________________ I'm Si btw Night Blue VW Golf GTD Bianca LBSC Rallye - Track/Road Slag Project Thread Sparkling Silver Mini Cooper D - Super Dooper  - (The other half's wheels) |
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Posted 1st Jun 2010 at 12:49
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daveyboy
aka Jim Davey Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #24
tvrfan007 wrote: Does the box not have locating dowels to take the dead weight? Yes, but they don't engage until the box is pushed fully home, the whole time you are fiddling around trying to get it to line up though the weight is up to you to support. ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 1st Jun 2010 at 14:50
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opbk
Newbie Location: Melbourne Registered: 25 Feb 2009 Posts: 23 Status: Offline |
Post #25
I don't know how you blokes get your boxes out so easily! Mine was a nightmare. Took me hours to get the bas**rd out. First off there wasn't enough room to back the box out and get the shaft out, then there wasn't enough room between the suspension and the air box at the front so had the box sitting on the diff at the back and the lump for the start motor at the front of the bay. ... Haven't tried to get it back in yet either... :S |
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Posted 7th Jul 2010 at 09:15
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