displaying posts 1 to 21 of 21

Author Subject: Clutch arm???
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #1
Do i REALLY need to remove this when taking my gearbox off to do my clutch?

It's proving to be a bast*rd!
Posted 2nd Mar 2010 at 01:47
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #2
YES!

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Posted 2nd Mar 2010 at 03:22
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #3
Okay, how i get that metal spring thing off the pin???

scredriver?

prise it off?
Posted 2nd Mar 2010 at 03:23
welshpug!

Capt Pedantic

Location: Bigend, Wales.

Registered: 27 Mar 2007

Posts: 25,817

Status: Offline

Post #4
yup, or just pull the pin out with it still attached Smile

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Posted 2nd Mar 2010 at 03:24
kyleey2k

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Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

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Post #5
okay cheers again bud Wink
Posted 2nd Mar 2010 at 03:29
t11hac

Senior User

Location: North East

Registered: 12 Dec 2008

Posts: 596

Status: Offline

Post #6
kyleey2k wrote:
Do i REALLY need to remove this when taking my gearbox off to do my clutch?

It's proving to be a bast*rd!



Dos a bear shit in the woods ?Whistle

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Posted 2nd Mar 2010 at 17:05
mabgti

NV motors

Location: Bham tunnel @7400rpm

Registered: 28 Aug 2003

Posts: 9,127

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Post #7
well having never witnessed the act of anal secretion of a bear in the woods... im guessing most cant concur!

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Posted 2nd Mar 2010 at 22:13
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #8
1 in 5 pins will come out. Most are seized in and wont budge even when being attacked on the bench. If pin is seized, bend arm upwrads, this will allow enough movemnet to remove box from car. Once the box is out you can dislocate the arm and punch the pin out from behind (be carefull not to damage casing). If it still wont budge then grind the arm off carefully. This will allow you to completely remove the shaft and punch pin out with it in the vice, you will then have to get a new top arm. had to do this a few times now
Posted 2nd Mar 2010 at 22:24
psjunkie

Seasoned Pro

Location: Halifax

Registered: 31 Aug 2007

Posts: 1,565

Status: Offline

Post #9
be patient with a pair of grips! everytime ive had gti6 box's off they have been a c*nt

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1997 P1 Gti 6 Charged
Posted 2nd Mar 2010 at 23:32
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #10
RIGHT, i ended up drilling through the pin and putting a nail through it, then used a hammer to hit the fuc*er out!

Now i'm stumped as to how you get the actual arm off, that a t*at too!

Is that a ball joint too? bit of prising???

This clutch is turning out to be hard but im learning Smile
Posted 3rd Mar 2010 at 00:05
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #11
bend the arm up mate
Posted 3rd Mar 2010 at 00:39
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #12
bend it? are you sure?
Posted 3rd Mar 2010 at 14:24
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

Status: Offline

Post #13
psjunkie wrote:
be patient with a pair of grips! everytime ive had gti6 box's off they have been a c*nt

iw ould of been impossible on mine to remove with grips.
you should of seen how hard it was to get it out after the box was removed.

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Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 3rd Mar 2010 at 14:54
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #14
ime telling you how to get the box out if you have given up getting the pin out. Most pins i come to are near impossible to get out even with the gearbox out of the car. I will leave you to find your own method of removing the box with the pin still in.
Posted 3rd Mar 2010 at 14:57
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #15
but i've got the pin out?
Posted 3rd Mar 2010 at 16:36
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #16
well just keep moving arm back and forth until it slackens off
Posted 3rd Mar 2010 at 17:37
kyleey2k

Regular

Location: Blackpool

Registered: 10 Aug 2008

Posts: 463

Status: Offline

Post #17
okay mate ill give that a go Wink
Posted 3rd Mar 2010 at 17:41
pdd144c

Senior User

Location: Southampton

Registered: 09 Dec 2005

Posts: 550

Status: Offline

Post #18
I wouldn't re-fit the pin once you eventually get round to fitting the box back on, you can either tap a hole through the shaft and use a allen bolt to hold the arm on, or weld a nut on the back of the arm and use a allen bolt through the shaft. Will need to grind the casing away if using the nut method though!

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Posted 3rd Mar 2010 at 18:52
razzario

Junior User

Location: cleckheaton

Registered: 11 Nov 2009

Posts: 95

Status: Offline

Post #19
i wish whoever did the clutch on mine had refitted this right... it ejected itself on saturday as i was changing down the gears on the motorway slip road! Upside is i thought the pressure plate had died so its a cheaper fix than i thought lol
Posted 4th Mar 2010 at 03:13
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #20
the spring clip was prob missing
Posted 4th Mar 2010 at 03:41
mrp

Regular

Location: Northampton

Registered: 30 May 2007

Posts: 114

Status: Offline

Post #21
You could take the gearbox off like I did

Undo all the bolts so its loose try to pull it off whilst still being confused as why it wont come off, then loose your rag and just pull it as hard as you can until it pops off OPPSS!!!

Slight downside is you pull the release bearing off the pressure plate Blush
Posted 10th Apr 2010 at 03:54

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