Post #1
I am in the process of building a high-boost engine for Robin [Bininoz] and promised him I________________________________________
Contact Details:rich@lynxpowerengineering.co.uk
07732 822546
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| Author | Subject: High Boost Engine Build |
 rich_w
Seasoned Pro  Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
rich@lynxpowerengineering.co.uk 07732 822546 |
 Posted 5th May 2009 at 04:18
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #2
Will add more pics when time allows  ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 00:39
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daveyboy
aka Jim Davey  Location: Southampton Registered: 01 Oct 2007 Posts: 8,648 Status: Offline |
Post #3
Great write-up Rich, I look forward to doing my own someday.  ________________________________________ R H Davey Welding Supplies. I sell new and used welding equipment in the Hampshire area. I take on welding jobs in the evenings, ally casting repairs are one of my specialities but I can weld pretty much anything. PM me with your requirements.Some of my services: (See my for sale threads) Engine mount/chassis repair Solid Beam Mounts BACK IN PRODUCTION Harness bars |
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Posted 5th May 2009 at 01:00
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chris with a pug
Seasoned Pro  Location: Southampton Registered: 16 Feb 2003 Posts: 5,366 Status: Offline |
Post #4
daveyboy wrote: Great write-up Rich, I look forward to doing my own someday. You will have one to do sooner than that. Good write up rich no doubt i will be using this a lot |
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Posted 5th May 2009 at 01:06
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welshpug!
Capt Pedantic  Location: Bigend, Wales. Registered: 27 Mar 2007 Posts: 25,817 Status: Offline |
Post #5
mmmm engine bits  Saenz rods the ones with the relieved bit on the side I guess?Looks like there's deeper than standard cutouts on those pistons ________________________________________ need a part number? get on here - http://public.servicebox.peugeot.comBring on the Trumpets. |
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Posted 5th May 2009 at 01:08
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720puggti
Seasoned Pro  Location: West London Registered: 18 Jan 2009 Posts: 1,069 Status: Offline |
Post #6
hiya mate, it all looks very neat and clean! nice! i'm actually in the middle of overhauling my own engine... gonna have to get hold of some of that Graphogen - looks very handy indeed! good luck mate - although by the looks of things you know what you're doing! ________________________________________ Deepak Gohil |
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Posted 5th May 2009 at 02:02
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bininoz
Seasoned Pro  Location: Arnside Registered: 08 Jul 2007 Posts: 1,408 Status: Offline |
Post #7
 Cant wait to pick this up next weekend.________________________________________ Team High Boost Supercharged Gti-6™ |
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Posted 5th May 2009 at 02:53
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smegal
Seasoned Pro  Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #8
What happened to your old 2" boost piping? ________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 5th May 2009 at 03:17
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bininoz
Seasoned Pro Location: Arnside Registered: 08 Jul 2007 Posts: 1,408 Status: Offline |
Post #9
i sold it to someone not on the forum who was doing the low boost conversion at the time i swapped to the larger intercooler.________________________________________ Team High Boost Supercharged Gti-6™ |
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Posted 5th May 2009 at 03:46
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #10
Loads more pics added, look up ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 04:19
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zac
Seasoned Pro  Location: Leeds city centre Registered: 26 Dec 2005 Posts: 2,627 Status: Offline |
Post #11
Great read.I don't really have any experience on the inside of the engine, so that's actually been pretty educational for me. Good stuff, can tell that it hasn't just been thrown together! ________________________________________ Hit the limiter in 6th gear at 169mph (GPS - TomTom on the German autobahn). Still pulling like a train too. Cheers- Phase 3 GTi-6 (409hp 'charged weekend toy) - Phase 2.5 Rallye (daily driver) R.I.P Pete Sims |
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Posted 5th May 2009 at 04:39
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Rich E
Forum Admin Location: Hertfordshire Registered: 27 Apr 2005 Posts: 7,757 Status: Offline |
Post #12
Good read Something I've been curious about regarding the head studs - with the angle the XU sits at is there still sufficient clearance to remove the head in situ or does it become and engine out job? ________________________________________ Rich |
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Posted 5th May 2009 at 04:58
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #13
Rich E wrote: Good read Something I've been curious about regarding the head studs - with the angle the XU sits at is there still sufficient clearance to remove the head in situ or does it become and engine out job? There's no way you would get the head of in situ  But you can wind the studs out [5mm allen key in top of stud] then lift the head off as normal. ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 05:00
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #14
welshpug! wrote: mmmm engine bits Saenz rods the ones with the relieved bit on the side I guess?Looks like there's deeper than standard cutouts on those pistons Yeah, the Saenz rods have the reliefs on the sides  As for the pistons, yes they have larger valve reliefs to allow more flexibility with cam timing ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 05:02
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smegal
Seasoned Pro Location: Leeds Registered: 26 Dec 2005 Posts: 5,940 Status: Offline |
Post #15
How much would the labour be for a build like that?How many hours does it take? ________________________________________ Ex SC-6Now in a Megane R26 |
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Posted 5th May 2009 at 05:54
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beez_neez_gt
Seasoned Pro  Location: @ de limit of adhesion ! Registered: 14 Oct 2008 Posts: 2,916 Status: Offline |
Post #16
I was told before, that the windage is to allow the crank to have more easier flow than a 405 mi16 version of the 2tlr that has no winadge kit, which makes the crank get less flow due to it running through the thick oil etc.I learn something new every day, very good write up. It gives me the will to want to start stripping an engine, which i'v never tried before, too scared in case i damage the head if i dont set the pistons at the right postion like when doing a cam change etc. ________________________________________ Pug fee`ver,Pick a Bogey, buy a Pug. Black 306 GTI 6 Standard, was 60k mileage, bargain!! Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & = |
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Posted 5th May 2009 at 06:18
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barry.rs
Seasoned Pro  Location: South West Registered: 03 Apr 2003 Posts: 7,389 Status: Offline |
Post #17
smegal wrote: How much would the labour be for a build like that? How many hours does it take? Cant be that much; Rich must be doing them in his sleep now  |
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Posted 5th May 2009 at 15:46
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rallyestyle
Seasoned Pro  Location: London Registered: 23 Jul 2003 Posts: 14,990 Status: Offline |
Post #18
Great read Rich  Will bookmark this one  ________________________________________ Just Drive It |
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Posted 5th May 2009 at 16:03
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #19
barry.rs wrote: smegal wrote: How much would the labour be for a build like that? How many hours does it take? Cant be that much; Rich must be doing them in his sleep now Well I have a day job so I have no choice but to do them in my sleep  ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 17:17
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #20
smegal wrote: How much would the labour be for a build like that? How many hours does it take? It depends on the spec of the build - i.e if you just want a bare engine, or if it needs to be fully assembled with all ancillaries etc. Also depends if I need to get the machine work done etc. If you want a quote for a build your best off PM'ing me and i'll price it based on your requirements. ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 17:22
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si_man306
Seasoned Pro  Location: Hertford Registered: 21 Apr 2005 Posts: 3,089 Status: Offline |
Post #21
You really are a legend rich- proper engine porn!! Good luck with it all, great read and great pics- rare to see all that detail! ________________________________________ "Rules are for the interpretation of wisemen and the obedience of fools" (Colin Chapman, Lotus founder) |
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Posted 5th May 2009 at 17:38
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rich_w
Seasoned Pro Location: Havant, Hampshire Registered: 29 Jul 2004 Posts: 5,412 Status: Offline |
Post #22
si_man306 wrote: You really are a legend rich- proper engine porn!! Good luck with it all, great read and great pics- rare to see all that detail! Cheers Si ________________________________________ Contact Details:rich@lynxpowerengineering.co.uk 07732 822546 |
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Posted 5th May 2009 at 18:41
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hovis16
Seasoned Pro  Location: Reading/parts for sale Registered: 21 Nov 2008 Posts: 4,297 Status: Offline |
Post #23
hmmmmmmmmmmmmmmmmmm ________________________________________ Ph2 Black GTI 6!EX black 6 owner But now a Black caged rallye owner Hunting for Go faster bits! SEARCH click here |
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Posted 5th May 2009 at 21:37
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bininoz
Seasoned Pro Location: Arnside Registered: 08 Jul 2007 Posts: 1,408 Status: Offline |
Post #24
Well there is been an update on this.My dad found out that i had a supercharger about a month ago. He was already not happy i chuck all my spare cash at the car so after find out about the charger he was more annoyed. Knowing he cant change what i do he decides to start taking an interest in the engine build. Having read the thread Rich started yesterday, he wanted to know why i had bought the ebay rods instead of the saenz ones. I told him they cost ________________________________________ Team High Boost Supercharged Gti-6™ |
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Posted 6th May 2009 at 01:57
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puglover
Banned! Location: Far out there Registered: 08 Jun 2006 Posts: 6,095 Status: Offline |
Post #25
 to be fair the chinese rods look very similar in finish and style to the wossner rods that i bought in error. I think i read on the seanz site that there rods are hand finished which might be why they have a less textured finish. Edit :im talking shite. they are shot peened and polished thats all. |
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Posted 6th May 2009 at 02:16
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