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Author Subject: Rallye Refurb
rikky 🦔

Location: cheshire

Registered: 28 Feb 2004

Posts: 26,793

Status: Offline

Post #76
what is under your arches? is it like that shultz stuff or what? i need to treat under my arches with something after i wire wheel the rust off

________________________________________

306 rallye reproduction decals (full sets/individual decals) | 306 b-pillar textured vinyl weatherstrips
306 slam panel esso stickers | 306 yellow / orange / pension fund red side door badges
gti6 inlet manifold badges | 306 rear boot badges (p2/p3)
winner of Extraction of toys from prams with outstanding vigour award 2009 [source: gti6 owners club]
Posted 26th Jun 2009 at 02:53
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #77
c4lks wrote:
Need to do the forward beam mounts on mine.
Been really nervous about cracking on at it myself, seeing everything nice and clean make me think to push on, a sterling effort this, going to be mint, you should be proud Thumbs up


No reason to be nervous, this was the first time I've tackled a rear beam. There were 2 brake lines to undo and the ABS sensors and then the mount nuts in the boot. Just take care whilst lowering it to the ground - its a bit awkward since the weight is towards the back, you might end up with bent baffle plates like I did LOL
Posted 26th Jun 2009 at 03:03
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #78
rikky wrote:
what is under your arches? is it like that shultz stuff or what? i need to treat under my arches with something after i wire wheel the rust off


The wheel arches were given a good coat of hammerite black after treating the rusty patches. I've given mine a coat of waxoyl after too just to add another layer of protection
Posted 26th Jun 2009 at 03:05
720puggti

Seasoned Pro

Location: West London

Registered: 18 Jan 2009

Posts: 1,069

Status: Offline

Post #79
phenemanal work mate! it's really impressive. the paint work is spot on - the engine bay especially looks really smart. i'm overhauling my own engine at the moment, but i'm not concentrating on the aesthetics as much as you -wish i had now though! although i do want my engine bay to look nice and clean like yours. keep up the good work man!

________________________________________

Deepak Gohil


Posted 26th Jun 2009 at 03:24
allesclar

Seasoned Pro

Location: Sheffield

Registered: 17 May 2009

Posts: 4,254

Status: Offline

Post #80
this is insane!! how much do you reckon you have spent in total refurbishing it?

this is just pure class.

________________________________________

Team allesclar ®

Posted 26th Jun 2009 at 03:45
vimto

Regular

Location: burton-on-trent

Registered: 21 May 2009

Posts: 482

Status: Offline

Post #81
thats just amazing your a true pro, love it, good work m8

________________________________________


Simply The Best - 306 GTi-6™
Posted 26th Jun 2009 at 03:55
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #82
allesclar wrote:
this is insane!! how much do you reckon you have spent in total refurbishing it?

this is just pure class.


I don't fancy adding the cost of all the parts and paint up!! I'd imagine I could have bought another one but where's the fun in that LOL
Besides another car wouldn't have all new suspension on it.
Fired it up last night and all is well thankfully - Its off to get the wheels re-aligned tomorrow so good job it did!!

Got the rear wheels painted last night and its ready for a wash. Need to polish all the paintwork and apply the new stickers from Rick but other than that I'm pretty much done
Posted 26th Jun 2009 at 17:25
beez_neez_gt

Seasoned Pro

Location: @ de limit of adhesion !

Registered: 14 Oct 2008

Posts: 2,916

Status: Offline

Post #83
Well done, all's good then.
Yeah its worth spending money on it when you know its all fresh and new, and if you ever needed to sell then you would get a very high price for it. Im going to be doing this sort of work on my 205 soon and i ant bothered how much it costs, it'll be brand new just about and rust free etc...

Top work...

________________________________________

Pug fee`ver,

Pick a Bogey, buy a Pug.

Black 306 GTI 6 Standard, was 60k mileage, bargain!!

Clicky: [url =http://www.306gti6.com]click here[/url] remove the space between [url & =
Posted 26th Jun 2009 at 18:27
mattknowles

Seasoned Pro

Location: Where the beer flows like wine

Registered: 15 May 2008

Posts: 2,236

Status: Offline

Post #84
Top work mate, really enjoyed reading this.

What you essentially have is a brand new 306 rallye and i bet its a dam sight cheaper than buying a brand new one when they first came out (16k??)

Now i know you'll be bored after its completed.....dont fancy doing another black rallye do you?? lol

Really wish i had the time/room/tools to take something like this on.
Posted 26th Jun 2009 at 20:10
silver6

Seasoned Pro

Location:

Registered: 12 Jan 2007

Posts: 3,202

Status: Offline

Post #85
Shock

Simply Awesome! 10/10

Any more piccys yet.. Whistle

________________________________________

R.I.P Pete Sims aka PeteGti6/PlatinumSix
Posted 26th Jun 2009 at 20:46
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #86
Might go through all the receipts after a beer or 2 and add them up - I know I've pretty much got a 'new' rallye for a fraction of the cost of a new one.

Will get some more pictures up shortly...
I was about to after I spent 2.5 hours washing, drying, polishing, and waxing the car but then the heavens opened Angry

It looks much better and I prefer the wheels now being black with a silver rim. I went out in it earlier this evening to get it fueled up ready for getting the wheels aligned and they certainly need doing - you can feel the car trying to pull when accelerating. Cant wait to drive it once its been done though. Its being done at demon tweeks - has anyone any experience of wheel alignment there??
Posted 27th Jun 2009 at 04:28
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #87
More piccy's as promised...
I've got the bumper finally mounted since I'm happy with the oil cooler location. I've directed the induction to the back of the LH foglight blank for now to see how it goes regarding water pick-up etc.
Bumper and grille fitted:


Another view of the engine from induction side:


Took it out for a blast and it feels soooo much better than it did before. I've had the tracking done (which was miles out) and they (just) managed to get it sorted. After the initial blast I decided to re-route the induction through the old trumpet (actually seems better this way) and cut out a small section to allow a little more air...


Little idle control valve filter hiding:


General photos of the car after I spent a while polishing and waxing:

[IMG]
http://i514.photobucket.com/albums/t341/marcreeves_photos/Rallye%20photos/P6280370.jpg[/IMG]

Ph1 seats fitted and are much better:


I've not put the new stickers on yet since I noticed a bit of offspray down the sides of the car which need to be removed - the jobs are never ending!! Once I've got the paintwork sorted I'll post some piccys of the finished article
Photo that didn't come out:
Posted 1st Jul 2009 at 22:55
106lad

Seasoned Pro

Location: Northern Ireland

Registered: 12 Feb 2007

Posts: 3,977

Status: Offline

Post #88
Really needs the cyclones

________________________________________

Bianca White Ph2 306 GTi-6 Sold
Phoenix Yellow E46 ///M3
E36 M3 Imola Individual GT2
Team: 321bhp


07/11/08 - Pete Sims, gone but not forgotten, RIP
Posted 1st Jul 2009 at 23:32
c.a.r.

Seasoned Pro

Location: Stevenage

Registered: 27 Jun 2008

Posts: 2,211

Status: Offline

Post #89
Looks incredible.

Where'd you get the catch can and associated piping? Seems they're about

________________________________________

'99 1.8 XS - Sold
'00 GTi6 - Killed by armco
'01 Cabriolet 1.8 - Sold
'96 Eunos Roadster 1.8 Import
Posted 2nd Jul 2009 at 01:35
jimmyrallye

Seasoned Pro

Location: portsmouth

Registered: 19 Apr 2008

Posts: 3,144

Status: Offline

Post #90
agreed get some cyclones on her and she will be looking sweetLove

________________________________________


"Police arrested two kids yesterday, one was drinking battery acid, the other was eating fireworks. They charged one and let the other one off."
Posted 2nd Jul 2009 at 01:42
berger

Seasoned Pro

Location: Bathurst

Registered: 26 Oct 2008

Posts: 1,068

Status: Offline

Post #91
What length are those oil cooler hoses that you used?

Did you route them under the radiator, or under the expansion tank on the side of the radiator.

Seemed like limited space where to pass them without risk of chaffage.

________________________________________

Bang'in 7 gram rocks!
I have one gear, GO!
Posted 3rd Jul 2009 at 01:18
dr-evil

Senior User

Location: Crewe

Registered: 20 Oct 2006

Posts: 901

Status: Offline

Post #92
Great minds do think alike - this is exactly what i plan to do with mine once i've got a drive or garage to do it in - especially having seen all the surface rust behind the battery and heatshield Dry anyway congrates on all the hard work and getting the car back from demon thieves without any extra chisel marks...if i'd known i would have directed you towards tarporley Thumbs up

________________________________________

Cad Monkey will work for chocolate biscuits....I'm not kidding
Posted 3rd Jul 2009 at 05:10
roland rat

Yeeeah Rat fans!

Location: Swansea

Registered: 29 Nov 2006

Posts: 22,282

Status: Offline

Post #93
Looks awesome mate but i would have done the alloys all silver imo
Posted 3rd Jul 2009 at 05:31
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #94
c.a.r. wrote:
Looks incredible.

Where'd you get the catch can and associated piping? Seems they're about
Posted 3rd Jul 2009 at 17:52
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #95
berger wrote:
What length are those oil cooler hoses that you used?

Did you route them under the radiator, or under the expansion tank on the side of the radiator.

Seemed like limited space where to pass them without risk of chaffage.


The oil hoses are the ones tat came with the kit. I ended up cutting about 250 - 300mm off each one to get a neat route without any kinks. The hoses are attached to the unterside of the cross brace under the radiator.
Since there was limited access on the engine side I used the 90
Posted 3rd Jul 2009 at 17:58
jonnie205

Seasoned Pro

Location: Bicester

Registered: 10 Apr 2005

Posts: 4,146

Status: Offline

Post #96
looking very good, not sure i like the look of or understand why all the earth straps are there tho
Posted 3rd Jul 2009 at 18:58
buzzbrightyear

Seasoned Pro

Location: hiding all receipts for car

Registered: 09 Jul 2008

Posts: 11,894

Status: Offline

Post #97
love it , really love it this

________________________________________

andrew315rawson@live.co.uk
Moonstone phase 7 gti6
My Project thread: http://www.306gti6.com/forum/showthread.php?id=119992&page=1
Posted 3rd Jul 2009 at 23:42
revsey

Regular

Location: St. Helens / Colwyn Bay

Registered: 03 Sep 2007

Posts: 160

Status: Offline

Post #98
Thanks for all the comments Thumbs up
The wheels used to be silver but decided to see what they would look like with the gold calipers behind them. I know it would look better with the cyclones but ended up putting them on the GTI before I sold it Doh
The earthing cables used to be on the GTi also. I ended up keeping them and putting them on the Rallye as some people say they make a difference - no halm in trying though!!
Posted 4th Jul 2009 at 02:19

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