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Author Subject: bretts rallye makeover [tbs]
brett-black-rallye

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Location: felixstowe

Registered: 28 Aug 2007

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Post #1
I
Posted 18th Apr 2009 at 16:59
brett-black-rallye

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Registered: 28 Aug 2007

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Post #2


ive got to carpet the tunnel and give it a good hoover then thats the inside out of the way.
Posted 9th Apr 2009 at 06:26
brett-black-rallye

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Post #3
iv bought an engine from david1519 that has been stripped down. the bottom end has been sent off to coltech race engines to have a rebuild.



Posted 9th Apr 2009 at 06:51
brett-black-rallye

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Post #4
as i make walls flat for a living im not all that mechanical minded, so a friend of mine has kindly given me a space in his unit with close supervision with building this engine. for some reason he has a intrest in vauxhalls! i thought i would give his project a mention as you eagle eyed lot will probley spot his project in some of the pics anyways.

clickhere
Posted 10th Apr 2009 at 16:20
brett-black-rallye

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Post #5
the plans for the engine are

jenvey throttle bodies
mega squirt ecu
piper ultimate road cams
ported and polished head
vernier pullies
rich w lightwieght flywheel
rich w alloy bottom pulley
all on a fresh bottom end
Posted 10th Apr 2009 at 15:11
brett-black-rallye

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Post #6
whilst im waiting on bits ive decided to get the paint out and freshen up

gearbox



stupidly heavy braket



sump

Posted 10th Apr 2009 at 15:35
condieboy

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Post #7
Looks like this will be another interesting project, I'm looking forward to see its progress Smile

________________________________________

Ecosse Dyno Day 31/10/09
175.2Bhp & 149lb/ft Big grin
Posted 10th Apr 2009 at 15:37
brett-black-rallye

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Post #8
started upgrading the brakes last nite. i only had time to do the fronts though


Posted 10th Apr 2009 at 15:47
brett-black-rallye

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Post #9
iv got a ported and polished head from carl (mechanical_repairs) and i was pleased to see the difference between heads.

standard





ported and polished



Posted 10th Apr 2009 at 15:59
jamesf

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Location: Lancashire / Carlisle

Registered: 03 Jan 2007

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Post #10
Sounds good. What power figures are you looking at once finished?
Posted 10th Apr 2009 at 17:44
brett-black-rallye

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Post #11
hopefully about 200 - 210
Posted 10th Apr 2009 at 21:10
cjm_harris

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Post #12
Looks a good project mate, keep it up Thumbs up

brett-black-rallye wrote:
hopefully about 200 - 210


Think you will make more than that to be honest Yes

________________________________________

Chris
1999 China Gti6 Supercharged Devil [Fun car] >>Project Thread<<
2000 Bianca 306 Diesel [Work runabout]
Posted 10th Apr 2009 at 21:47
monkeyman

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Location: Sunny St Albans

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Post #13
Looks good : )

Where are you getting it mapped? and what sort of valve timings are you looking at?

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Forum Search Clicky
Posted 10th Apr 2009 at 21:59
brett-black-rallye

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Post #14
quote:
brett-black-rallye wrote:
hopefully about 200 - 210


Think you will make more than that to be honest Yes


im just using everyone elses as a guideline, most people on here with throttle bodies and cams dont see more than 210
Posted 11th Apr 2009 at 02:48
brett-black-rallye

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Post #15
monkeyman wrote:
Looks good : )

Where are you getting it mapped? and what sort of valve timings are you looking at?


its being mapped at engine advantages in chelmsford. i cant remember the the valve timing off the top of my head mate.
Posted 11th Apr 2009 at 02:53
nuss306

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Location: Mansfield

Registered: 16 Jul 2008

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Post #16
Looking good mate Cool ive been watching ronnies progress on the astra too lol going to be awsome when he's done.

________________________________________

Vauxhall (c20let) powered peugeot 306 2.0 16v turbo, aka - PUGLET
Posted 11th Apr 2009 at 02:59
brett-black-rallye

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Post #17
yeah its going to be a bit of an animal. i think hes mentioned your pug.
Posted 11th Apr 2009 at 03:08
brett-black-rallye

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Post #18
finally got around to doing the rear brakes.

before



after

Posted 12th Apr 2009 at 22:28
clen666

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Location: Co. Durham

Registered: 12 Feb 2009

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Post #19
I quite like those discs, what are they?

Looks like a top job with the carpet, do you know how much weight that will add as Im tempted to do that when I eventually strip mine

________________________________________

Team 'unintentional rat look'
Posted 12th Apr 2009 at 23:04
brett-black-rallye

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Location: felixstowe

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Post #20
i got the discs from ebay.

the carpet didnt weigh much at all mate, its worth doing just to deaden the sound.
Posted 12th Apr 2009 at 23:40
brett-black-rallye

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Location: felixstowe

Registered: 28 Aug 2007

Posts: 573

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Post #21
i am chufed to say i got my throttle bodies through today, so i had to give them a trial fit to the head.
















Posted 18th Apr 2009 at 04:47
brett-black-rallye

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Location: felixstowe

Registered: 28 Aug 2007

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Post #22
heres a few more goodies i have to go on











Posted 18th Apr 2009 at 05:02
jammamayhew Banned!

Location: Ipswich

Registered: 14 Jul 2008

Posts: 3,637

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Post #23
Coming on a treat mate

________________________________________

JAMMA "M44YHW" MAYHEW

LOSE WEIGHT NOW - ASK ME HOW -
NUTRI-FIX

GTi6 LPG, The best of both worlds!

2006: 1997 R reg 306 1.4 Miami - Diablo Red - DEAD
2007: 1999 V reg 306 1.4 Meridian - Diablo Red - SOLD
2007-09: 1998 S reg 306 GTi6 - Diablo Red - DEAD
2009-10: 1998 R reg Corsa 1.2 - Blue - SOLD
2010-13: 2001 Y reg 306 GTi6 LPG - Diablo Red - DEAD
2013 - 2013: 2000 X reg GTi6 LPG - Moonstone Blue - DEAD
2013 - current: 2001 X reg GTi6 LPG - Diablo Red
]FOR SALE[/b]

"I LIVE FOR THE 306"
Posted 18th Apr 2009 at 13:59
brett-black-rallye

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Registered: 28 Aug 2007

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Post #24
the front was lowered 40mm but IMO still looked rather high, so i went for gmax -60mm. the rallye will probley never see a track so i didnt want to spent a massive amount on suspension.
Posted 18th Apr 2009 at 16:12
brett-black-rallye

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Registered: 28 Aug 2007

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Post #25
iv started lowering the front







Posted 18th Apr 2009 at 16:15

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